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Clutch Assembly: Installation

  1. If installing flywheel, apply thread sealant on threads of flywheel bolts before installing. Install and alternately tighten flywheel bolts in a crisscross pattern to specification. See TORQUE SPECIFICATIONS .
  2. Install clutch disc in clutch cover. Align reference marks on clutch cover and flywheel. Install clutch disc and clutch cover on flywheel.
  3. Using clutch aligner, center clutch disc on flywheel. Install and alternately tighten clutch cover bolts in a crisscross pattern to specification. See TORQUE SPECIFICATIONS .
  4. To install remaining components, reverse removal procedure. Tighten bolt/nuts to specification. See TORQUE SPECIFICATIONS . Fill transaxle with 75W-90 gear oil with API GL-4 or GL-5 rating.
Fig 1: Exploded View Of Typical Clutch Master Assembly
G94I47561Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 2: Checking diaphragm Spring Depth & Width
G94E47591Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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