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Automatic Transmission Floor Shift Assembly: Overhaul

  1. REMOVE CONSOLE PANEL UPPER (See  CONSOLE PANEL UPPER  ). 
  2. REMOVE CONSOLE BOX CARPET (See  CONSOLE BOX CARPET  ). 
  3. REMOVE PARKING BRAKE HOLE COVER SUB-ASSY (See  PARKING BRAKE HOLE COVER SUB-ASSY  ). 
  4. REMOVE CONSOLE BOX SUB-ASSY REAR (See  CONSOLE BOX SUB-ASSY REAR  ). 
  5. DISCONNECT FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT 
    1. Remove the cable end from the rod of the floor shift assembly.
      Fig 1: Removing Cable End From Rod Of Floor Shift Assembly
      G02824951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screw driver, disconnect the control cable from the shift lever plate.
      Fig 2: Disconnecting Control Cable From Shift Lever Plate
      G02824952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. DISCONNECT FLOOR SHIFT PARKING LOCK CABLE ASSY 
    1. Remove the cable end from the lever pin of the floor shift assembly.
      Fig 3: Removing Cable End From Lever Pin Of Floor Shift Assembly
      G02824953Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screw driver, disconnect the parking lock cable from the floor shift assembly.
  7. REMOVE FLOOR SHIFT ASSY 
    1. Disconnect the 2 connector.
      Fig 4: Disconnecting Connector
      G02824954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the 2 wire harness clamps from the shift lever Assy.
    3. Remove the 4 bolts and floor shift Assy.
      Fig 5: Removing Floor Sift Assembly
      G02824955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE FLOOR SHIFT LEVER KNOB SUB-ASSY 
    1. Releasing the lock by pressing the slick, disconnect the indicator lamp wire connector from the shift lever plate.
      Fig 6: Disconnecting Indicator Lamp Wire Connector From Shift Lever Plate
      G02824956Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the secondary locking device.
    3. Using a small screwdriver, disengage the locking lug of the terminals 2 and 4, and pull the terminals out from the rear.
    4. Disconnect the wire harness from the clamps.
      Fig 7: Disconnecting Wire Harness From Clamps
      G02824957Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 2 screws and shift lever knob sub-assembly.
    NOTE: Pay attention not to apply unnatural load to transmission control switch wire harness.
    Fig 8: Removing Shift lever Knob Sub-Assembly
    G02824958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE FLOOR SHIFT LEVER KNOB COVER 
    1. Remove the shift lever knob cover.
    Fig 9: Removing Floor Shift Lever Knob Cover
    G02824959Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE TRANSMISSION CONTROL SWITCH 
    1. Using a small screw driver, remove the transmission control switch.
    Fig 10: Removing Transmission Control Switch
    G02824960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE SHIFT LEVER KNOB BUTTON 
    1. Remove the shift lever knob button and spring.
    Fig 11: Removing Shift Lever Knob Button
    G02824961Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE INDICATOR LAMP WIRE SUB-ASSY 
    1. Remove the indicator lamp wire sub-assy.
    2. Remove the cap and bulb from the indicator lamp wire sub-assy.
    Fig 12: Removing Indicator Lamp Wire Sub-Assembly
    G02824962Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE SHIFT LOCK RELEASE BUTTON COVER 
    1. Using a screwdriver, remove the shift lock release button cover.
    Fig 13: Removing Shift Lock Release Bottom Cover
    G02824963Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE POSITION INDICATOR HOUSING UPPER 
    1. Using a screwdriver, release the 4 claws and remove the position indicator housing upper.
    Fig 14: Removing Position Indicator Housing Upper
    G02824964Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE CONTROL POSITION INDICATOR PLATE 
    1. Remove the position indicator plate from the position indicator housing upper.
    Fig 15: Removing Control Position Indicator Plate
    G02824965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE POSITION INDICATOR SLIDE COVER 
    1. Remove the position indicator slide cover.
    Fig 16: Removing Position Indicator Slide Cover
    G02824966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE POSITION INDICATOR HOUSING LOWER 
    1. Using a screwdriver, release the 3 claws and remove the position indicator housing lower.
    Fig 17: Removing Position Indicator Housing Lower
    G02824967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE SHIFT LOCK RELEASE BUTTON 
    1. Remove the shift lock release button and spring.
    Fig 18: Removing Shift Lock Release Bottom
    G02824968Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE SHIFT LOCK CONTROL UNIT ASSY 
    1. Using a screwdriver, remove the toggle lever support pin and shift lock control unit Assy.
    NOTE: Work so as not to damage the stopper position.
    Fig 19: Removing Toggle Lever Support Pin
    G02824969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE SHIFT LEVER INSERT NO. 1 
  21. INSTALL SHIFT LEVER INSERT NO. 1 
  22. INSTALL SHIFT LOCK CONTROL UNIT ASSY 
    1. Install the shift lock control unit Assy and toggle lever support pin.
    NOTE: Work so as not to damage the stopper position.
    Fig 20: Installing Shift Lock Control Unit Assembly
    G02824970Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. INSTALL SHIFT LOCK RELEASE BUTTON 
    1. Apply MP grease on the shift lock release spring and shift lock release button.
    2. Install the shift lock release button and shift lock release spring to the position indicator housing lower.

    HINT:

    Fit the claws securely.

    Fig 21: Installing Shift Lock Release Button
    G02824971Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. INSTALL POSITION INDICATOR HOUSING LOWER 
    1. Install the position indicator housing lower.

    HINT:

    Fit the claws securely.

    Fig 22: Installing Position Indicator Housing Lower
    G02824972Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. INSTALL POSITION INDICATOR SLIDE COVER 
    1. Install the position indicator slide cover.
    Fig 23: Installing Position Indicator Slide Cover
    G02824973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL CONTROL POSITION INDICATOR PLATE 
    1. Install the position indicator plate to the position indicator housing upper.
    Fig 24: Installing Control Position Indicator Plate
    G02824974Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. INSTALL POSITION INDICATOR HOUSING UPPER 
    1. Install the position indicator housing upper.

    HINT:

    Fit the claws securely.

    Fig 25: Installing Position Indicator Housing Upper
    G02824975Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL SHIFT LOCK RELEASE BUTTON COVER 
    1. Install the shift lock release button cover to the position indicator housing upper.
    Fig 26: Installing Shift Lock Release Button Cover
    G02824976Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INSTALL INDICATOR LAMP WIRE SUB-ASSY 
    1. Install the bulb and cap to the indicator lamp wire sub-assy.
    2. Install the indicator lamp wire sub-assy.
    Fig 27: Installing Bulb And Cap
    G02824977Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. INSTALL SHIFT LEVER KNOB BUTTON 
    1. Apply MP grease to the spring and shift lever knob button.
    2. Install the spring and shift lever knob button.

    HINT:

    Fit the claws securely.

    Fig 28: Installing Shift Lever Knob Button
    G02824978Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSTALL TRANSMISSION CONTROL SWITCH 
    1. Insert the wire harness into the shift lever knob from the part shown by the arrow, and install the transmission control switch to the shift lever knob.

    HINT:

    Fit the claws securely.

    Fig 29: Installing Transmission Control Switch
    G02824979Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. INSTALL FLOOR SHIFT LEVER KNOB COVER 
    1. Install the shift lever knob cover.
  33. INSTALL FLOOR SHIFT LEVER KNOB SUB-ASSY 
    Fig 30: Installing Shift Lever Knob Cover
    G02824980Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the shift lever knob sub-assembly with the 2 screws.

      HINT:

      Coat the threads of screws with sealant.

      Sealant: 

      Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent 

      NOTE: Make sure not to catch wire harness.
      Fig 31: Installing Shift Lever Knob Sub-Assembly Screws
      G02824981Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 terminals into the indicator lamp wire connector.
      Fig 32: Installing Terminal Into Indicator Lamp Wire Connector
      G02824982Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the wire harness and connector as shown in the illustration.
    Fig 33: Installing Wire Harness
    G02824983Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. INSTALL FLOOR SHIFT ASSY 
    1. Install the floor shift Assy with the 4 bolts.

      Torque: 12 N.m (122 kgf.cm, 9 ft.lbf) 

      HINT:

      Tighten them in the order, A, B, C and D.

    2. Connect the 2 wire harness clamps to the shift lever plate.
    3. Connect the 2 connector.
    Fig 34: Installing Floor Shift Assembly
    G02824984Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. CONNECT FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT 
    1. Install the control cable to the shift lever plate.

      HINT:

      Fit the claws securely.

      Fig 35: Installing Control Cable Shift Lever Plate
      G02824985Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the cable end to the rod of the floor shift Assy.

    HINT:

    Install it with the uneven surface facing upward.

    Fig 36: Installing Cable End To Rod Of Floor Shift Assembly
    G02824986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. CONNECT FLOOR SHIFT PARKING LOCK CABLE ASSY 
    1. Set the accessory tool.
      1. Shift the shift lever to N position and turn the ignition switch to ACC or ON.
      2. Set the accessory tool to the shift lock control unit Assy as shown in the illustration.

      Accessory tool parts No.: 33693-02010 

      Fig 37: Connecting Floor Shift Parking Lock Cable
      G02824987Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Only in the case of reusing the shift lock control unit Assy.

    2. Using a screwdriver, unlock the claw of the lock key of automatic adjustment parts.
      Fig 38: Identifying Lock Key
      G02824988Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Insert the slide cap into the through hole and install.

      HINT:

      Fit the claws securely.

      Fig 39: Inserting Slide Cap Into Through Hole
      G02824989Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Insert the lever pin into the hole in the cable end.

      HINT:

      Fit the claws securely.

      Fig 40: Inserting Lever Pin In Cable End
      G02824990Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Lock the lock key.

      HINT: 

      At this time, the shift lever should be in N position and the ignition key should be set to ACC or ON.

    6. Remove the accessory tool.

      Accessory tool parts No.: 33693-02010 

      Fig 41: Identifying Floor Shift Parking Lock Cable Assembly
      G02824991Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. CHECK KEY INTERLOCK OPERATION (See  ON-VEHICLE INSPECTION  ) 
  38. CHECK SHIFT LOCK OPERATION (See  ON-VEHICLE INSPECTION  ) 
  39. CHECK SHIFT LOCK RELEASE BUTTON OPERATION (See  ON-VEHICLE INSPECTION  ) 
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