Body & Frame: Windows: Windshield: Installation

1. Using a knife, cut away any rough areas on the body.

   HINT:

   Leave as much of the adhesive on the body as possible.

2. Clean the cutting surface of the adhesive with a shop rag saturated in cleaner.
   Fig 1: Locating Body Surface

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

Even if all the adhesive has been removed, clean the body.

1. Using a scraper, remove the damaged stopper, dam and adhesive sticking to the glass.
2. Clean the glass with cleaner.

Fig 2: Cleaning Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install new stoppers onto the glass.

Fig 3: Locating Stopper

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install a new dam with adhesive tape as shown in the illustration.

7.0 mm (0.276 in.) 

23.5 mm (0.925 in.) 

Fig 4: Locating New Dam

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a suction rubber, place the glass in the correct position.
2. Check that all contacting parts of the glass rim are perfectly even.
3. Place reference marks between the glass and body.
4. Remove the glass.
   Fig 5: Installing Wind Shield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 6: Using Glass Cleaner

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 7: Applying Primer M

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or a sponge, coat the edge of the glass and the contact surface with Primer G.
2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.

1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent 

   HINT:

   After cutting off the tip, use all adhesive within the time described in the table below.

   ADHESIVE TACKFREE TIME
   
   

   Temperature	Tackfree time
   35°C(95°F)	15 minutes
   20 °C(68 °F)	100 minutes
   5 °C(41 °F)	8 hours

2. Load the cartridge into the sealer gun.
   Fig 8: Locating Glass And Primer G

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Coat the glass with adhesive as shown.

   12.5 mm (0.492 in.) 

   8.0 mm (0.315 in.) 

   Fig 9: Locating Glass And Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. INSTALL WINDSHIELD GLASS AND MOULDING 
   1. Install the glass, aligning the reference marks using a suction rubber.

      HINT:

      Check to see that the stoppers are attached to the body correctly.

   2. Lightly press the glass front surface for close contact.
      Fig 10: Installing Wind Shield Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Correct insufficient or protruded adhesive agent using a spatula.

      HINT:

      Apply the adhesive agent up to the windshield glass edge.

      Fig 11: Locating Wind Shield Glass And Adhesive

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Install a new windshield moulding to the windshield glass before the adhesive agent hardens.

      HINT:

      Install the moulding, aligning the center of moulding with the center of body.

   5. Remove any excessive adhesive agent before it hardens.
   6. Hold the glass and moulding in place securely with a protective tape or equivalent until the adhesive hardens.
   NOTE: Take care not to drive the vehicle during the time described in the table below.
   TEMPERATURE
   
   

   Temperature	Minimum time prior to driving the vehicle
   35 °C(95 °F)	1.5 hours
   20 °C(68 °F)	5 hours
   5 °C(41 °F)	24 hours

   Fig 12: Locating Windshield Glass And Windshield Moulding

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. INSPECT FOR LEAK AND REPAIR 
   NOTE: Conduct a leak test after the hardening time has elapsed.
6. INSTALL FRONT SIDE OF ROOF HEADLINING (See  INSTALLATION  or  INSTALLATION  ) 
7. INSTALL ASSIST GRIP 
8. INSTALL COWL TOP VENTILATOR LOUVERS AND HOOD TO COWL TOP SEAL 
9. INSTALL WIPER ARMS 
   1. Operate the wiper motor once and turn the wiper switch OFF.
   2. Install the wiper arms and tighten nuts by hand.
   3. Adjust the installation positions of the wiper arms to the positions as shown in the illustration. 

      Approx. 34 mm (1.34 in.) 

   4. Torque the nuts.

      Torque: 20 N.m (205 kgf.cm, 15 ft.lbf) 

   5. Install the 2 wiper arm head caps.
10. INSTALL FRONT PILLAR GARNISHES 
11. INSTALL SUN VISORS AND HOLDERS 
12. INSTALL INNER REAR VIEW MIRROR 
    Fig 13: Locating Windshield Glass And Wiper Arm

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002