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Transfer Unit: Removal

WARNING: This page is about a different car, the 2003 Toyota Sequoia. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE TRANSFER SHIFT LEVER 
    1. Remove the transfer shift lever knob.
    2. Remove the upper console panel.
    3. Remove the 4 bolts and shift lever boot.
      Fig 1: Removing Bolts And Shift Lever Boot
      G02851645Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using pliers, remove the snap ring and pull out the transfer shift lever.
      Fig 2: Removing Snap Ring Using Pliers
      G02851646Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Shift the transfer shift lever to the "H" position and one touch 2-4 selector switch "OFF."
  2. REMOVE PROTECTOR 

    Remove the 4 bolts and protector.

  3. RAISE VEHICLE AND DRAIN TRANSFER OIL 
  4. REMOVE LH AND RH FRONT EXHAUST PIPES (See  REMOVAL  ) 
  5. REMOVE FRONT AND REAR PROPELLER SHAFTS (See  REMOVAL  ) 
  6. REMOVE CROSS MEMBER 
    1. Support the transmission rear side with a transmission jack.
    2. Remove the 4 set bolts of the engine rear mounting.
    3. Remove the 4 bolts, nuts and cross member.
      Fig 3: Removing Cross Member
      G02851647Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE ENGINE REAR MOUNTING 

    Remove the 4 bolts and engine rear mounting from the transfer adaptor.

  8. DISCONNECT VEHICLE SPEED SENSOR, NEUTRAL POSITION SWITCH, L4 POSITION SWITCH, MOTOR ACTUATOR, NO. 1 AND NO. 2 4WD POSITION SWITCH CONNECTORS 
  9. REMOVE TRANSFER FROM TRANSMISSION 
    1. Support the transfer with another transmission jack.
    2. Remove the 8 transfer mounting bolts.
    3. Pull out the transfer from the transfer adaptor down and toward the rear.
      Fig 4: Removing Transfer From Transmission
      G02851648Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002