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Fuel Suction With Pump & Gauge Tube Assembly: Installation

WARNING: This page is about a different car, the 2003 Lexus GX 470. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install NEW filler pipe hose to fuel tank. See Fig 1.
  2. Install fuel tank breather tube. Push in tube connector until it clicks. install retainer. Check that connections are secure by pulling them.
  3. Install NEW gasket onto fuel tank. Set fuel suction tube assembly to fuel tank. Be careful not to bend arm of sender gauge. Fit a spline of fuel suction tube assembly into keyway of fuel tank. See Fig 2.
  4. Using a NEW retainer, align mark on retainer with screw threads starting point of fuel tank. See Fig 3.
  5. Using special tool (09808-14020), tighten retainer one more complete turns and position mark on retainer into range "A" of fuel tank. Turn retainer two complete turns and position mark. See Fig 4. A rib on retainer can be fitted into a tip of special tool.
  6. Install fuel tank assembly. See FUEL TANK ASSEMBLY .
Fig 1: Installing Filler Pipe Hose
G00251324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 2: Installing Fuel Suction With Pump & Gauge Tube
G00251325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 3: Installing Retainer
G00251326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 4: Positioning Retainer
G00251327Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002