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Rear Speaker Assembly: Replacement

WARNING: This page is about a different car, the 2004 Toyota Matrix. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

COMPONENTS 

  1. REMOVE REAR DOOR PULL HANDLE (See  OVERHAUL  ) 
  2. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW) (See  OVERHAUL  ) 
  3. REMOVE REAR DOOR TRIM BOARD SUB-ASSY LH (See  OVERHAUL  ) 
  4. REMOVE REAR SPEAKER ASSY 
    1. Disconnect the connector.
    2. Using a drill of less then 4 mm (0.16 in.), drill out the 3 rivet heads and remove the rear speaker assy from the rear door panel.
    3. Gently and vertically put the drill to the rivet, and cut the rivet flanges.
      Fig 1: Removing Rear Speaker Assy.
      G02925332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Prizing the hole with a drill can lead to damage to the rivet hole or breaking the drill.
      • Take cafe as the cut rivet is hot.
    4. Even if flange is taken off, continue drilling and push out remaining fragments with the drill.
    5. Using a vacuum cleaner, remove the drilled rivet s and their dust from the inside of the rear door panel.
  5. INSTALL REAR SPEAKER ASSY 
    1. Using an air riveter or hand riveter, 3 new strike rivets install the rear speaker assy to the rear door panel.
      NOTE: Install the new strike rivet in following order shown in Fig 2 to install the rear speaker assy.
      Fig 2: Installing Rear Speaker Assy.
      G02925333Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not prize a riveter, as riveter is damaged, it is not tightened and the mandrel is bent.
        Fig 3: Precaution for Use Riveter
        G02925334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Do not tilt the riveter and disconnect the rivet from the material while handling a riveter, as the materials are not tightened firmly.
        Fig 4: Precaution for Use Riveter
        G02925335Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Install the rivet while attaching materials, as they are not tightened firmly.
    2. Connect the connector.
      Fig 5: Precaution for Use Riveter
      G02925336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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