LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Toyota >> 2003 >> Prius >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Hybrid Transaxle - Specifications >> Service Data
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Service Data

Hybrid Transaxle Service Specifications

Differential case side bearing preload    
(Starting torque) New bearing:
  0.98 - 1.57 N.m (9.99 - 16.01 kgf.cm, 8.67 - 13.90 in..lbf)
  Reused bearing:
  0.49 - 0.78 N.m (5.00 - 7.95 kgf.cm, 4.43 - 6.90 in..lbf)
(Turning torque 60 rpm) 0.78 - 1.37 N.m (7.95 - 13.97 kgf.cm, 6.90 - 12.13 in..lbf)
Differential preload adjusting shim thickness    
Mark 1 1.80 mm (0.0709 in.)
Mark 2 1.83 mm (0.0720 in.)
Mark 3 1.86 mm (0.0732 in.)
Mark 4 1.89 mm (0.0744 in.)
Mark 50 1.92 mm (0.0756 in.)
Mark 51 1.94 mm (0.0764 in.)
Mark 52 1.96 mm (0.0772 in.)
Mark 53 1.98 mm (0.0780 in.)
Mark 54 2.00 mm (0.0787 in.)
Mark 55 2.02 mm (0.0795 in.)
Mark 56 2.04 mm (0.0803 in.)
Mark 57 2.06 mm (0.0811 in.)
Mark 58 2.08 mm (0.0819 in.)
Mark 59 2.10 mm (0.0827 in.)
Mark 60 2.12 mm (0.0835 in.)
Mark 61 2.14 mm (0.0843 in.)
Mark 62 2.16 mm (0.0850 in.)
Mark 63 2.18 mm (0.0858 in.)
Mark 64 2.20 mm (0.0866 in.)
Mark 65 2.22 mm (0.0874 in.)
Mark 66 2.24 mm (0.0882 in.)
Mark 67 2.26 mm (0.0890 in.)
Mark 68 2.28 mm (0.0898 in.)
Mark 69 2.30 mm (0.0906 in.)
Mark 70 2.32 mm (0.0913 in.)
Mark 19 2.34 mm (0.0921 in.)
Mark 20 2.37 mm (0.0933 in.)
- 2.40 mm (0.0945 in.)
Mark 22 2.43 mm (0.0957 in.)
Mark 23 2.46 mm (0.0969 in.)
Counter driven gear side bearing preload    
(Starting torque) New bearing:
  3.81 - 6.10 N.m (38.85 - 62.20 kgf.cm, 33.72 - 53.99 in..lbf)
  Reused bearing:
  1.91 - 3.03 N.m (19.48 - 30.90 kgf.cm, 16.91 - 26.82 in..lbf)
(Turning torque 60 rpm) 3.29 - 6.66 N.m (33.55 - 67.91 kgf.cm, 29.12 - 58.95 in..lbf)
Counter driven gear preload adjusting shim thickness    
Mark 1 1.25 mm (0.0492 in.)
Mark 2 1.28 mm (0.0504 in.)
Mark 3 1.31 mm (0.0516 in.)
Mark 50 1.34 mm (0.0528 in.)
Mark 51 1.36 mm (0.0535 in.)
Mark 52 1.38 mm (0.0543 in.)
Mark 53 1.40 mm (0.0551 in.)
Mark 54 1.42 mm (0.0559 in.)
Mark 55 1.44 mm (0.0567 in.)
Mark 56 1.46 mm (0.0575 in.)
Mark 57 1.48 mm (0.0583 in.)
Mark 58 1.50 mm (0.0591 in.)
Mark 59 1.52 mm (0.0598 in.)
Mark 60 1.54 mm (0.0606 in.)
Mark 61 1.56 mm (0.0614 in.)
Mark 62 1.58 mm (0.0622 in.)
Mark 63 1.60 mm (0.0630 in.)
Mark 64 1.62 mm (0.0638 in.)
Mark 65 1.64 mm (0.0646 in.)
Mark 66 1.66 mm (0.0654 in.)
Mark 67 1.68 mm (0.0661 in.)
Mark 68 1.70 mm (0.0669 in.)
Mark 69 1.72 mm (0.0677 in.)
Mark 70 1.74 mm (0.0685 in.)
Mark 18 1.76 mm (0.0693 in.)
Mark 19 1.79 mm (0.0705 in.)
Mark 20 1.82 mm (0.0717 in.)
Mark 21 1.85 mm (0.0728 in.)
Mark 22 1.88 mm (0.0740 in.)
Input shaft shim thickness    
Mark 1 1.00 mm (0.0394 in.)
Mark 2 1.20 mm (0.0472 in.)
Mark 3 1.40 mm (0.0551 in.)
Mark 4 1.60 mm (0.0630 in.)
Mark 5 1.80 mm (0.0709 in.)
Mark 6 2.00 mm (0.0787 in.)
Mark 7 2.20 mm (0.0866 in.)
Mark 8 2.40 mm (0.0945 in.)
Mark 9 2.60 mm (0.1024 in.)
Mark 10 2.80 mm (0.1102 in.)
Mark 11 3.00 mm (0.1181 in.)
Mark 12 3.20 mm (0.1260 in.)
Counter drive gear shim thickness    
Mark A 1.35 mm (0.0531 in.)
Mark B 1.40 mm (0.0551 in.)
Mark C 1.45 mm (0.0571 in.)
Mark D 1.50 mm (0.0591 in.)
Mark E 1.55 mm (0.0610 in.)
Mark F 1.60 mm (0.0630 in.)
Mark G 1.65 mm (0.0650 in.)
Mark H 1.70 mm (0.0669 in.)
Mark J 1.75 mm (0.0689 in.)
Mark K 1.80 mm (0.0709 in.)
Mark L 1.85 mm (0.0728 in.)
Diferential oil seal LH and RH drive in depth 2.7 ± 0.5 mm (0.11 ± 0.02 in.)
Oil pressure 39.2 - 78.4 kPa (0.4 - 0.8 kgf/cm2 , 5.7 - 11.4 psi)
Differential side gear backlash Standard 0 05 - 0.20 mm (0.0020 - 0.0079 in.)
Differential side gear washer thickness   0.95 mm (0.0374 in.)
  1.00 mm (0.0394 in.)
  1.05 mm (0.0414 in.)
  1.10 mm (0.0433 in.)
  1.15 mm (0.0453 in.)
  1.20 mm (0.0472 in.)
Sun gear bush diameter Standard 25.525 - 25.546 mm (1.00492 - 1.00575 in.)
Maximum 25.596 mm (1.00771 in.)