Body & Frame: Windows: Windshield: Installation

1. Using a knife, cut away any rough areas on the body.
   Fig 1: Smoothing Out Adhesive On Windshield

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   Leave as much of the adhesive on the body as possible.

NOTE:

Even if all the adhesive has been removed, clean the body.

2. Clean the cutting surface of the adhesive with a piece of shop rag saturated in a cleaner.

CAUTION:
• Be careful not to damage the glass.
• Do not touch the glass after cleaning it.
1. Remove the damaged dam.
2. Using a scraper, remove the adhesive sticking to the glass.
   Fig 2: Cleaning Removed Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Clean the glass with a cleaner.

Install a new dam with the double - stick tape as shown in Fig 3.

Fig 3: Installing New Dam With Double - Stick Tape

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Place the glass in the correct position.
2. Check that all contacting parts of the glass rim are perfectly even and do not make contact with the spacers.
3. Place reference marks between the glass and body.
   Fig 4: Positioning Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the glass.

Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 5: Cleaning Contact Surface Of Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 6: Coating Contact Surface Of Body With Primer M

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
   Fig 7: Coating Contact Surface Of Glass With Primer G

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.

1. Cut off the tip of the cartridge nozzle.

   Part No.08850-00801 or equivalent 

   NOTE:

   After cutting off the tip, use all adhesive within the time described in TEMPERATURE - TACK FREE TIME .

   TEMPERATURE - TACK FREE TIME
   
   

   Temperature	Tackfree time
   35 °C(95 °F)	15 minutes
   20 °C(68 °F)	100 minutes
   5 °C(41 °F)	8 hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive, as shown in Fig 8.
   Fig 8: Coating Glass With Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Adhesive height: 

   A: 8.0-10 mm (0.31 - 0.39 in.) 

1. Position the glass so that the reference marks are lined up, and press it in gently along the rim.
2. Using a spatula, apply adhesive on the glass rim.
   Fig 9: Installing Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Use a scraper to remove any excess or protruding adhesive.
   Fig 10: Using Scraper To Remove Any Excess Or Protruding Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Hold the glass in place securely with a protective tape or equivalent until the adhesive hardened.

1. Conduct a leak test after the hardening time has elapsed.
2. Seal any leak with sealant.

   Part No. 08833-00030 or equivalent 

Coat the glass with adhesive at the moulding installation area.

Fig 11: Coating Glass With Adhesive At Moulding Installation Area

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Part No. 08833-00030 or equivalent 

Place new moulding into the body and tap it by hand.

Fig 12: Installing New Windshield Outside Upper Moulding

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 20 N.m (205 kgf.cm, 15 ft.lbf)