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Floor Shift Assembly: Reassembly

  1. INSTALL 4 COLLARS 
  2. INSTALL CUSHION 

    Install the 2 cushions with the 2 screws.

    Fig 1: Installing Cushion
    G02879202Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL SHIFT LEVER SUB-ASSEMBLY 
    1. Install the shift lever sub-assembly with the control shaft.
    2. Support the control shaft, as shown in Fig 2 .
    3. Install a new spring nut to the control shaft by knocking them lightly via the 10-mm seated nut.
    Fig 2: Installing Shift Lever Sub-Assembly
    G02879203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL GROOVED PIN 
    1. Apply MP grease on the compression spring, detent rod and shift lever sub-assembly.
    2. Place the shift lever plate.
      Fig 3: Installing Grooved Pin
      G02879204Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Insert the grooved pin in the detent rod pin hole.
      NOTE:
      • Assemble the grooved pin to ensure that it fits into the guide hole of the shift lever sub-assembly in parallel.
      • Take care not to insert the pin in the wrong direction of the detent rod.
      Fig 4: Installing Grooved Pin In Detent Rod Pin Hole (1 Of 2)
      G02879205Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Meet the grooved pin with the notch of the guide hole.
      Fig 5: Installing Grooved Pin In Detent Rod Pin Hole (2 Of 2)
      G02879206Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Press the pin with a hammer.

      A: 10.0 - 10.4 mm (0.39 - 0.41 in.) 

    NOTE: When pressing in the grooved pin, if doing it at the place other than the notch, the shift lever sub-assembly might be damaged.
  5. CHECK DETENT ROD OPERATION 
    Fig 6: Checking Detent Rod Operation
    G02879207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL SHIFT LEVER KNOB SLEEVE 
    Fig 7: Installing Shift Lever Knob Sleeve
    G02879208Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL MANUAL DETENT SPRING 

    Install the manual detent spring with the screw.

    Fig 8: Installing Manual Detent Spring
    G02879209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL SHIFT LOCK CONTROL UNIT 

    Install the shift lock unit assembly with the 2 screws.

    Fig 9: Installing Shift Lock Control Unit
    G02879210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Install the grooved pin into the groove of the shift lock unit as shown in Fig 10 .
    Fig 10: Installing Grooved Pin Into Groove Of Shift Lock Unit
    G02879211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. ASSEMBLE LOWER POSITION INDICATOR HOUSING 
    1. Install the slide cover.
    2. Install the spring and shift lock release bottom.
    3. Install the control position indicator plate.
    Fig 11: Installing Control Position Indicator Plate
    G02879212Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL LOWER POSITION INDICATOR HOUSING 

    Install the lower position indicator housing with the 4 screws.

    Fig 12: Installing Lower Position Indicator Housing
    G02879213Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL INDICATOR LIGHT 
    1. Install the bulb and cap to the indicator light wire.
    2. Install the indicator light to the lower position indicator housing.
  12. ASSEMBLE SHIFT LEVER KNOB SUB-ASSEMBLY 
    1. Install the spring and shift lever knob to the shift lever knob.
    2. Install the O/D main switch and O/D main switch cover to the shift lever knob.
    Fig 13: Assembling Shift Lever Knob Sub-Assembly
    G02879214Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL SHIFT LEVER KNOB AND SHIFT LEVER KNOB COVER 
    1. Pass through the wire harness of the O/D main switch as shown in Fig 13 and set it.
    2. Install the shift lever knob and shift lever knob cover to the shift lever sub-assembly.
      NOTE: When operating the shift lever sub-assembly, check that excessive force is not applied to the wire harness of the O/D main switch.
    3. Install the 2 shift lever sub-assembly set screws.

      Torque: 2.2 N.m (22 kgf.cm, 19 in.lbf) 

    4. Raise the shift lever knob cover.
  14. CONNECT O/D MAIN SWITCH TERMINAL 
    1. Connect the terminals of the O/D main switch.
    2. Connect the O/D main switch connector to the shift lever plate.