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Inspection Procedure

  1. INSPECT FUSE (PWR, ECU-IG, P/W NO. 2, AM1) 
    1. Remove the PWR M-fuse, ECU-IG, P/W NO. 2 and AM1 fuses from the instrument panel J/B.
    2. Measure the resistance of the fuses.

      Standard:  Below 1 Ω

    1. NG: REPLACE FUSE 
    2. OK: Go to Next Step. 
  2. INSPECT RELAY (IG1, PWR) 
    1. Remove the IG1 and PWR relays from the instrument panel J/B.
    2. Measure the resistance of the relays.
      Fig 1: Measuring Resistance Of Relays (IG1, PWR)
      G03049869Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard: 

    Fig 2: Relay (IG1 & PWR) Resistance Specification Table
    G03049868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPLACE RELAY 
    2. OK: Go to Next Step. 
  3. CHECK WIRE HARNESS (FOR POWER SOURCE OF INSTRUMENT PANEL J/B ASSY) 
    1. Disconnect the 2A, 2F and 2I J/B connectors.
    2. Measure the voltage and resistance of the wire harness side connectors.
      Fig 3: Measuring Voltage & Resistance Of Power Source Of Instrument Panel J/B Panel
      G03049870Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard: 

    2A, 2F AND 2I J/B CONNECTORS RESISTANCE SPECIFICATION

    Tester Connection Condition Specified Condition
    2A-1 - Body ground Always 10 to 14 V
    2F-10 - Body ground Always 10 to 14 V
    2I-4 - 2I-9 Ignition switch ON Below 1 Ω
    1. NG: REPAIR OR REPLACE HARNESS AND CONNECTOR 
    2. OK: Go to Next Step. 
  4. CHECK WIRE HARNESS (POWER WINDOW REGULATOR MASTER SWITCH ASSY - BATTERY AND BODY GROUND) 
    1. Disconnect the D8 master switch connector.
    2. Measure the voltage and resistance of the wire harness side connector.
      Fig 4: Measuring Voltage & Resistance Of Power Window Regulator Master Switch
      G03049871Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard: 

    D8 MASTER SWITCH CONNECTOR - BODY GROUND RESISTANCE SPECIFICATION

    Tester Connection Condition Specified Condition
    D8-6 (BW) - Body ground Ignition switch ON 10 to 14 V
    D8-7 (IG) - Body ground Ignition switch ON 10 to 14 V
    D8-1 (E) - Body ground Always Below 1 Ω
    1. NG: Go to step 5 
    2. OK: REPLACE POWER WINDOW REGULATOR MASTER SWITCH ASSY 
  5. CHECK WIRE HARNESS (POWER WINDOW REGULATOR MASTER SWITCH ASSY - INSTRUMENT PANEL J/B ASSY) 
    1. Disconnect the D8 master switch connector.
    2. Disconnect the 2F and 2K J/B connectors.
    3. Measure the resistance of the wire harness side connectors.
      Fig 5: Measuring Resistance Of Power Window Regulator Master Switch & Instrument Panel J/B
      G03049872Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard: 

    WIRE HARNESS SIDE CONNECTORS RESISTANCE SPECIFICATION

    Tester Connection Specified Condition
    D8-6 (BW) - 2K-10 Below 1 Ω
    D8-7 (IG) - 2F-17 Below 1 Ω
    D8-6 (BW) or 2K-10 - Body ground 10 kΩ or higher
    D8-7 (IG) or 2F-17 - Body ground 10 kΩ or higher
    1. NG: REPAIR OR REPLACE HARNESS AND CONNECTOR 
    2. OK: REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSY