Body & Frame: Windows: Windshield: Installation

1. Using a knife, cut away any rough adhesive on the contact surface of the body to ensure the appropriate surface shape.

   HINT:

   Leave as much of the adhesive on the body as possible.

2. Clean the contact surface of the body with piece of shop rag saturated with cleaner.

   HINT:

   Even if all the adhesive has been removed, clean the body.

   Fig 1: Removing Adhesive From Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a scraper, remove the damaged stopper, dam and adhesive sticking to the glass.
2. Clean the glass with cleaner.
   NOTE:

   • Do not touch the glass face after cleaning it. 
   • Be careful not to damage the glass. 
   Fig 2: Removing Damaged Stopper, Dam & Adhesive From Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install new stoppers onto the glass.

Fig 3: Identifying Stoppers Installing Dimensions

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Install a new dam with adhesive tape as shown in Fig 4 .

A: 7.0 mm (0.276 in.) 

B: 23.5 mm (0.925 in.) 

Fig 4: Identifying Dam Installing Dimensions

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a suction cup, place the glass in the correct position.
2. Check that all contacting parts of the glass rim are perfectly even.
3. Place reference marks between the glass and body.
4. Remove the glass.
   Fig 5: Aligning Reference Marks & Placing Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a cleaner, clean the contact surface around the entire glass rim.

Fig 6: Cleaning Contact Surface Of Glass

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Using a brush, coat the exposed part of the body on the vehicle side with primer M.

Fig 7: Applying Coat Over Body Contact Surface

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1. Using a brush or a sponge, coat the edge of the glass and the contact surface with Primer G.
2. If the primer is coated to the area other than that specified by accident, wipe it off with a clean shop rag before the primer dries.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more. 
   • Throw away any opened Primer G. 

1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent 

   HINT:

   After cutting off the tip, use all adhesive within the time described in ADHESIVE USAGE SPECIFICATIONS  .

   ADHESIVE USAGE SPECIFICATIONS
   
   

   Temperature	Tackfree time
   35°C (95°F)	15 minutes
   20°C (68°F)	100 minutes
   5°C (41°F)	8 hours

2. Load the cartridge into the sealer gun.
   Fig 8: Identifying Coating Contact Surface Area Of Glass With Primer G

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Coat the glass with adhesive, as shown in Fig 9 .

   A: 12.5 mm (0.492 in.) 

   B: 8.0 mm (0.315 in.) 

   Fig 9: Identifying Coating Area Of Glass With Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a suction cup, install the glass, aligning the reference marks.

   HINT:

   Check to see that the stoppers are attached to the body correctly

2. Lightly press the glass front surface for close contact.
   Fig 10: Installing Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Correct insufficient or protruded adhesive agent using a spatula.

   HINT:

   Apply adhesive agent up to the windshield glass edge.

   Fig 11: Identifying Proper Way Of Applying Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install a new windshield moulding to the windshield glass before the adhesive agent hardens.

   HINT:

   Install the moulding, aligning the center of the moulding with the center of the body.

5. Remove any excessive adhesive agent before it hardens.
6. Hold the glass and moulding in place securely with a protective tape or equivalent until the adhesive hardens.
   Fig 12: Installing Windshield Moulding To Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Sedan model: (See  INSTALLATION  or  INSTALLATION  ) 

Hatchback model: (See  INSTALLATION  ) 

1. Operate the wiper motor once and turn the wiper switch OFF.
2. Install the wiper arms and tighten the nuts by hand.
3. Adjust the installation positions of the wiper arms to the positions as shown in Fig 13 .

   A: Approx. 35.3 mm (1.39 in.) 

   B: Approx. 30.0 mm (1.18 in.) 

   Fig 13: Identifying Wiper Arms Adjusting Dimensions

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Torque the nuts.

   Torque: 20 N.m (205 kgf.cm, 15 ft.lbf 

5. Install the 2 wiper arm head caps.