Sequential Manual Transmission Assembly: Replacement

1. Using SST, remove the input shaft front bearing.

   SST 09612-65014

   Fig 1: Removing Input Shaft Front Bearing Using SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a screwdriver, pry out the oil seal.
   Fig 2: Prying Out Oil Seal Using Screwdriver

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST and a hammer, tap in a new oil seal.

   SST 09950-60010 (09951-00360), 09950-70010 (09951-07150)

   1. Depth: 15.8 +/- 0.2 mm (0.622 +/- 0.008 in.) 
4. Coat the lip of the oil seal with MP grease.
   Fig 3: Identifying Tap In A New Oil Seal Using SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using SST and a press, press in a new input shaft front bearing.

   SST 09950-60010 (09951-00400), 09950-70010 (09951-07150)

   1. Depth: 0 to 0.3 mm (0 to 0.012 in.) 

Fig 4: Pressing New Input Shaft Front Bearing

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the bolt and bearing lock plate.
2. Using SST, drive out the output shaft front bearing.

   SST 09308-00010

   Fig 5: Identifying Drive Out Output Shaft Front Bearing Using SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the output shaft cover.
4. Install the output shaft cover.
   NOTE: Install the output shaft cover projection into the case side hollow.
   Fig 6: Installing Output Shaft Cover

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using SST and a press, press in a new output shaft front bearing.

   SST 09950-60010 (09951-00560), 09950-70010 (09951-07150)

   NOTE:

   • Be sure to install a new bearing in the correct direction, as shown in the illustration. 
   • When replacing the output shaft front bearing, replace the output shaft front bearing inner race along with it. 
6. Install the bearing lock plate with the bolt.
   1. Torque: 11 N.m (115 kgf.cm, 8 ft.lbf) 

Fig 7: Pressing New Output Shaft Front Bearing

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the transaxle case receiver to the transaxle case with the bolt.

1. Torque: 11 N.m (115 kgf.cm, 8 ft.lbf) 

1. Using a hexagon wrench, remove the straight screw plug.
2. Using a pin punch and a hammer, tap out the slotted spring pin.
   Fig 8: Removing Straight Screw Plug Using Hexagon Wrench

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Replace the reverse restrict pin.
4. Using a pin punch and a hammer, tap in the slotted spring pin.
5. Apply sealant to the screw plug threads.
   1. Sealant:Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent 
6. Using a hexagon wrench, install the straight screw plug.
   1. Torque: 13 N.m (130 kgf.cm, 9 ft.lbf) 

Fig 9: Replacing Reverse Restrict Pin

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using screwdriver, pry out the oil seal.
   Fig 10: Prying Out Oil Seal Using Screwdriver

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a press, press out the bushing.

   SST 09043-38100, 09950-60010 (09951-00180)

   Fig 11: Pressing Out Bushing Using SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST and a press, press in a new bushing.

   SST 09950-60010 (09951-00180), 09950-70010 (09951-07150)

   1. Depth: 0.8 mm (0.031 in.) 
   Fig 12: Pressing New Bushing Using SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST and a plastic-faced hammer, carefully tap in a new oil seal.

   SST 09950-60010 (09951-00270), 09950-70010 (09951-07150)

   1. Depth: 4.5 +/- 0.3 mm (0.177 +/- 0.012 in.)