Sequential Manual Transmission Unit: Removal

CONFIRM THAT GEAR IS IN N POSITION (See SEQUENTIAL MANUAL TRANSMISSION SYSTEM )
REDUCE ACCUMULATOR PRESSURE (See PRE-CHECK )
REMOVE ENGINE HOOD
Remove the 4 bolts and engine hood.
REMOVE SUSPENSION UPPER BRACE
Remove the 2 bolts, 2 nuts and suspension upper brace.
REMOVE AIR CLEANER CAP AND AIR HOSE ASSEMBLY, AIR FILTER AND AIR CLEANER CASE (See REMOVAL )
REMOVE FRONT AND REAR ENGINE UNDER COVERS
DISCONNECT SMT SYSTEM HOSES
1. Disconnect the SMT system return hose.
  1. Hold the system return hose with the SST as shown in the illustration.
    SST 09340-00010
  2. Then disconnect the system return hose by pushing the SST downward until a click sound is heard.
  HINT:
  
  Put force equally and horizontally against the system hose with the SST.
  
  Fig 1: Disconnecting SMT System Return Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Disconnect the SMT system clutch hose and SMT system master hose.
  HINT:
  
  The way of removing the 2 SMT system hoses is the same.
  1. Hold the system clutch and master hoses with the SST as shown in the illustration.
    SST 09340-00010
  2. Then disconnect the system clutch and master hoses by pushing the SST upward until a click sound is heard.
  HINT:
  
  Put force equally and horizontally against the system hose with the SST.
REMOVE BATTERY BRACKET
1. Loosen the clamp nut, and remove the clamp, battery and tray.
2. Remove the 3 bolts and battery bracket.
Fig 2: Disconnecting System Clutch And Master Hoses By Pushing SST
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DISCONNECT HPU CONNECTOR

Fig 3: Identifying HPU Connector
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DISCONNECT ENGINE WIRE FROM TRANSMISSION
1. Disconnect the 2 clamps.
2. Remove the bolt, and disconnect the engine wire.
Fig 4: Disconnecting Engine Wire And Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT GROUND CABLE FROM TRANSMISSION
Remove the bolt and disconnect the ground cable.
DISCONNECT PNP SWITCH CONNECTOR AND 2 BACK-UP LIGHT SWITCH CONNECTORS
REMOVE THROTTLE BODY (See REMOVAL )

Fig 5: Removing Bolt And Disconnecting Ground Cable
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DISCONNECT GSA CONNECTORS

Fig 6: Identifying GSA Connectors
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DISCONNECT GSA CONNECTOR BRACKET
Remove the bolt and disconnect the GSA connector bracket.

Fig 7: Disconnecting GSA Connector Bracket And Bolt
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REMOVE 2 MOUNTING BOLTS OF TRANSMISSION UPPER SIDE

Fig 8: Removing Mounting Bolts Of Transmission Upper Side
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
ATTACH ENGINE SUPPORT FIXTURE
1. Install the No. 1 engine hanger with the bolt in the correct direction.
  Part the No.:
  
  Fig 9: Engine Hanger Description Table
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. Torque: 38 N.m (387 kgf.cm, 28 ft.lbf)
2. Attach the engine support fixture to the engine hanger.
Fig 10: Attaching Engine Support Fixture To Engine Hanger
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE LEFT ENGINE MOUNTING BRACKET
1. Remove the through bolt and nut.
2. Remove the 3 bolts and mounting bracket.
NOTE: Make sure that the vehicle is securely supported.

Fig 11: Removing Bolts And Mounting Bracket
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT INPUT SENSOR CONNECTOR
DRAIN TRANSMISSION OIL (See SEQUENTIAL MANUAL TRANSMISSION UNIT )
JACK UP TRANSMISSION SLIGHTLY
Using a transmission jack, support the transmission.
REMOVE REAR DRIVE SHAFTS (See REMOVAL )

Fig 12: Disconnecting Input Sensor Connector
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT ENGINE MOUNTING BRACKET
1. Remove the through bolt and nut.
2. Remove the 2 bolts and front engine mounting bracket from the transmission.
Fig 13: Removing Bolts And Front Engine Mounting Bracket From Transmission
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE STARTER
1. Disconnect the starter connector.
2. Remove the nut and disconnect the starter cable.
3. Remove the 2 bolts and starter.
Fig 14: Removing Bolts And Starter
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE REAR ENGINE MOUNTING INSULATOR
1. Remove the through bolt and nut.
2. Remove the 4 bolts and mounting insulator.
Fig 15: Removing Bolts And Mounting Insulator
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REMOVE REAR ENGINE MOUNTING BRACKET
Remove the 3 bolts and mounting bracket.

Fig 16: Removing Bolts And Mounting Bracket
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REMOVE 4 MOUNTING BOLTS OF TRANSMISSION LOWER SIDE
REMOVE TRANSMISSION
Lower the engine left side, then slowly and carefully remove the transaxle from the engine.

Fig 17: Removing Mounting Bolts Of Transmission Lower Side
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GSA ASSEMBLY FROM TRANSMISSION
1. Remove the GSA cover.
  
  Fig 18: Removing GSA Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the actuator link fixing plate to the GSA.
  Part the No.:
  
  Actuator link fixing plate: 33963-0W010
  
  Fig 19: Installing Actuator Link Fixing Plate To GSA
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the bolt.
  
  Fig 20: Removing Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the 3 C bolts and stiffener plate.
5. Remove the A and B bolt.
  NOTE: Because the B bolt is tensed up by the release cylinder cable of the GSA assembly, hold the GSA assembly not to damage the bolt's thread when removing the B bolt.
6. Take out the GSA assembly from the transmission assembly.
  
  Fig 21: Removing Bolt From Transmission Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Pulling the release cylinder cable while the GSA assembly is close to the clutch fork, separate the cable from the clutch fork.
Fig 22: Releasing Cylinder Cable
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

Place the GSA assembly as shown in the illustration after the GSA assembly is removed.

Fig 23: Placing GSA Assembly Label
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