Manual Transaxle Assembly: Replacement

1. Using SST, remove the input shaft front bearing.

   SST 09612-65014

   Fig 1: Removing Input Shaft Front Bearing Using SST

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2. Using a screwdriver, pry out the oil seal.
   Fig 2: Removing Oil Seal Using Screwdriver

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3. Using SST and a hammer, tap in a new oil seal.

   SST 09950-60010 (09951-00360), 09950-70010 (09951-07150)

   Fig 3: Installing A New Oil Seal Using SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Depth: 15.8 +/- 0.2 mm (0.622 +/- 0.008 in.) 

4. Coat the lip of the oil seal with MP grease.
5. Using SST and a press, press in a new input shaft front bearing.

   SST 09950-60010 (09951-00400), 09950-70010 (09951-07150)

   Fig 4: Installing Input Shaft Front Bearing using SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Depth: 0 to 0.3 mm (0 to 0.012 in.) 

   NOTE: Be sure to install a new bearing in the correct direction, as shown in the illustration.

1. Remove the bolt and bearing lock plate.
2. Using SST, drive out the output shaft front bearing.

   SST 09308-00010

   Fig 5: Removing Output Shaft Front Bearing Using SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the output shaft cover.
   Fig 6: Locating Output Shaft Case Cover

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4. Install the output shaft cover.
   NOTE: Install the output shaft cover projection into the case side hollow.
5. Using SST and a press, press in a new output shaft front bearing.

   SST 09950-60010 (09951-00560), 09950-70010 (09951-07150)

   Fig 7: Install Output Shaft Front Bearing Using SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Be sure to install a new bearing in the correct direction, as shown in Fig 7.
   • When replacing the output shaft front bearing, replace the output shaft front bearing inner race along with it.
6. Install the bearing lock plate with the bolt.

   Torque: 11 N.m (115 kgf.cm, 8 ft.lbf) 

Install the transaxle case receiver to the transaxle case with the bolt.

Torque: 11 N.m (115 kgf.cm, 8 ft.lbf) 

1. Using a hexagon wrench, remove the straight screw plug.
2. Using a pin punch and a hammer, tap out the slotted spring pin.
   Fig 8: Removing Straight Screw Plug Using Hexagon Wrench

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3. Replace the reverse restrict pin.
   Fig 9: Replacing Reverse Restrict Pin

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4. Using a pin punch and a hammer, tap in the slotted spring pin.
5. Apply sealant to the screw plug threads.

   Sealant: Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent 

6. Using a hexagon wrench, install the straight screw plug.

   Torque: 13 N.m (130 kgf.cm, 9 ft.lbf) 

1. Using a screwdriver, pry out the oil seal.
   Fig 10: Removing Oil Seal Using Screwdriver

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a press, press out the bushing.

   SST 09950-60010 (09951-00200, 09951-00210), 09950-70010 (09951-07150)

   Fig 11: Using SST Remove Bushing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST and a press, press in a new bushing.

   SST 09950-60010 (09951-00200), 09950-70010 (09951-07150)

   Depth: 0.65 +/- 0.25 mm (0.0256 +/- 0.0098 in.) 

   Fig 12: Installing New Bushing Using SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST and a plastic-faced hammer, carefully tap in a new oil seal.

   SST 09950-60010 (09951-00270), 09950-70010 (09951-07150)

   Depth: 0.70 +/- 0.50 mm (0.0276 +/- 0.0197 in.) 

   Fig 13: Install Oil Seal Using SST & Plastic-Faced Hammer

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002