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Inspection Procedure

WARNING: This page is about a different car, the 2004 Toyota Camry Solara. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSPECT CLOCK ASSY 
    1. Check the difference in ambient temperature between the value displayed on the clock assy and the actual temperature.

      OK: 

      The ambient temperature displayed on the clock assy and the actual ambient temperature are almost the same. 

    Fig 1: Identifying Temperature Value On Clock Assy
    G03036718Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT:

    The temperature displayed on the clock assy and the actual temperature detected by the sensor may differ when the ambient temperature rises significantly (such as when the vehicle stops immediately after start-up).

    1. NG: Go to step   2 
    2. OK: Go to step   5 
  2. INSPECT CLOCK ASSY (TH+ - SG) 
    1. Remove the clock assy with the connector still connected.
    2. Turn the ignition switch to the ON position.
    3. Measure the voltage according to the value(s) in CLOCK ASSY (TH+ - SG) VOLTAGE  .

      Standard: 

      CLOCK ASSY (TH+ - SG) VOLTAGE

      Tester connection Condition Specified condition
      C5-3 (TH+) - C5-2 (SG) Ignition switch ON at 25°C (77°F) 1.8 to 2.2 V
      C5-3 (TH+) - C5-2 (SG) Ignition switch ON at 40°C (104°F) 1.2 to 1.6 V
      C5-13 (DATA) - Body ground Each temperature Pulse generation
      Fig 2: Identifying Terminals Of Clock Assy Connector
      G03036719Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT:

    As the temperature increases, the voltage decreases.

    Result: 

    CLOCK ASSY (TH+ - SG) INSPECTION RESULT

    NG A
    OK (Checking from the PROBLEM SYMPTOMS TABLE) B
    OK (Checking from the DTC) C
    1. B: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE (SEE  TERMINALS OF ECU  ) 
    2. C: Go to step   5 
    3. A: Go to Next Step. 
  3. INSPECT A/C AMBIENT TEMPERATURE SENSOR (COOLER (AMBIENT TEMP SENSOR) THERMISTOR) 
    1. Remove the A/C ambient temperature sensor (cooler (ambient temp. sensor) thermistor).
    2. Measure the resistance according to the value(s) in A/C AMBIENT TEMPERATURE SENSOR RESISTANCE  .

      Standard: 

      A/C AMBIENT TEMPERATURE SENSOR RESISTANCE

      Tester connection Condition Specified condition
      A1-1 - A1-2 10°C (50°F) 3.00 to 3.73 kΩ
      A1-1 - A1-2 15°C (59°F) 2.45 to 2.88 kΩ
      A1-1 - A1-2 20°C (68°F) 1.95 to 2.30 kΩ
      A1-1 - A1-2 25°C (77°F) 1.60 to 1.80 kΩ
      A1-1 - A1-2 30°C (86°F) 1.28 to 1.47 kΩ
      A1-1 - A1-2 35°C (95°F) 1.00 to 1.22 kΩ
      A1-1 - A1-2 40°C (104°F) 0.80 to 1.00 kΩ
      A1-1 - A1-2 45°C (113°F) 0.65 to 0.85 kΩ
      A1-1 - A1-2 50°C (122°F) 0.50 to 0.70 kΩ
      A1-1 - A1-2 55°C (131°F) 0.44 to 0.60 kΩ
      A1-1 - A1-2 60°C (140°F) 0.36 to 0.50 kΩ
      Fig 3: Identifying Terminals Of A/C Ambient Temperature Sensor
      G03036720Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • Even slightly touching the sensor may change the resistance value. Be sure to hold the connector of the sensor. 
    • When measuring the sensor temperature must be the same as the ambient temperature. 

    HINT:

    As the temperature increases, the resistance decreases (see Fig 4 ).

    Fig 4: Resistance Temperature Graph
    G03036721Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPLACE A/C AMBIENT TEMPERATURE SENSOR (COOLER (AMBIENT TEMP. SENSOR) THERMISTOR) 
    2. OK: Go to Next Step. 
  4. CHECK HARNESS AND CONNECTOR (CLOCK ASSY - A/C AMBIENT TEMPERATURE SENSOR (COOLER (AMBIENT TEMP SENSOR) THERMISTER) (SEE  ELECTRONIC CIRCUIT INSPECTION PROCEDURE  ) 
    1. Measure the resistance according to the value(s) in Fig 6 .

      Standard: 

      Fig 5: Checking Harness & Connector (Clock Assy - A/C Ambient Temperature Sensor (Cooler (Ambient Temp. Sensor) Thermistor) (1 Of 2)
      G03036722Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 6: Checking Harness & Connector (Clock Assy - A/C Ambient Temperature Sensor (Cooler (Ambient Temp. Sensor) Thermistor) (2 Of 2)
      G03036723Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 
    2. OK: REPLACE CLOCK ASSY (SEE  REPLACEMENT  ) 
  5. CHECK HARNESS AND CONNECTOR (CLOCK ASSY - A/C CONTROL ASSEMBLY) (SEE  ELECTRONIC CIRCUIT INSPECTION PROCEDURE  ) 
    1. Measure the resistance according to the value(s) in CLOCK ASSY - A/C CONTROL ASSEMBLY RESISTANCE  .

      Standard: 

      CLOCK ASSY - A/C CONTROL ASSEMBLY RESISTANCE

      Tester connection Condition Specified condition
      C5-13 (DATA) - A11-17 (TAM) Always Below 1 Ω
      C5-13 (DATA) - Body ground Always 10 kΩ or higher
      Fig 7: Checking Harness & Connector (Clock Assy - A/C Control Assembly)
      G03036724Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 
    2. OK: REPLACE AIR CONDITIONING AMPLIFIER (SEE  OVERHAUL  )