Section 304 (Charging System - Generators & Regulators): Overhaul: Generator: Disassembly

WARNING: This page is about a different car, the 2004 Toyota Camry Solara and 2003 Toyota Camry Solara. However, it is still accessible from the selected car via links, so may be relevant.

Use generator Pulley Set Nut Wrench Set (SST 09820-63010) to remove generator pulley. To remove pulley, install SST "A" and "B" to rotor shaft and tighten SST "B" clockwise to 29 ft. lbs. (39 N.m). See Figure. Place SST "C" securely into a vise. Verify that SST "A" is secured to rotor shaft and install SST "A" and "B" and generator into SST "C". Turn SST "A" in correct direction to loosen pulley nut. See Figure. To prevent damage to rotor shaft, DO NOT loosen pulley nut more than 1/2 turn. Remove generator from SST "C". Turn SST "A" and "B", remove pulley nut and pulley.
Remove nut and terminal insulator. Remove 3 nuts, one bolt, plated terminal and end cover. See Fig 1 or Fig 2 . Remove brush cover. Remove 2 screws and brush holder. Remove 3 screws and voltage regulator. Remove 4 screws and diode (rectifier) holder.
Using Bearing Puller (SST 09286-46011), remove rectifier end frame. Remove generator washer from rotor. Remove rotor from drive end frame.

Fig 1: Exploded View Of Generator (2003)

Fig 2: Exploded View Of Generator (2004)