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Clutch Assembly & Gears Test

WARNING: This page is about a different car, the 2004 Toyota RAV4 and 2003 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect teeth on pinion gear, idler gear and clutch assembly for wear or damage. If damaged, replace gear or clutch assembly and inspect flywheel ring gear for wear or damage.
  2. Inspect clutch pinion gear by rotating pinion gear counterclockwise. Ensure gear turns freely in counterclockwise direction, but locks up when turned clockwise. See Fig 1. If not as specified, replace clutch assembly.
Fig 1: Testing Starter Clutch Pinion Gear
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