Section 829 (Front Door): Disassembly

1. Using a screwdriver, open the screw cap.

   HINT:

   Tape the screwdriver tip before use.

2. Remove the screw.
3. Using a screwdriver, remove the inside handle bezel as shown in the illustration.

   HINT:

   Tape the screwdriver tip before use.

1. Using a screwdriver, remove the power window switch.

   HINT:

   Tape the screwdriver tip before use.

2. Disconnect the connectors.

1. Remove the screw.
2. Using a screwdriver, remove the front armrest as shown in the illustration.

   HINT:

   Tape the screwdriver tip before use.

Remove the lower frame bracket garnish.

1. Using a screwdriver, remove the courtesy light, then disconnect the connector.

   HINT:

   Tape the screwdriver tip before use.

2. Using a screwdriver, disengage the clips, then pull the trim upward to remove it.

   HINT:

   Tape the screwdriver tip before use.

1. Disconnect the 2 connectors.
2. Remove the 2 bolts and front No.2 speaker.

1. Disconnect the connector.
2. Remove the bolt and outside rear view mirror.

1. Disconnect the connector.
2. Using a drill of less than o/ 4 mm (0.16 in.), drill out the rivet heads and remove the speaker.
3. Gently and vertically put the drill to the rivet, and cut the rivet flanges.
   NOTE:

   • Prizing the hole with a drill can lead to damage to the rivet hole or breaking the drill.
   • Take care as the cut rivet is hot.
4. Even if a flange is taken off, continue drilling and push out remaining fragments with the drill.
5. Using a vacuum cleaner, remove the drilled rivet and their dust from the inside of the door.

Remove the screw and inside handle, disconnect the 2 cables from the inside handle.

1. Remove the 2 screws and door trim bracket.
2. Remove the service hole cover.

Remove the 2 screws and front door inside panel plate.

Remove the 2 screws and No.2 service hole cover.

1. Remove a screw.
2. Apply protective tape to the outer surface as shown in the illustration, to keep the surface from being scratched.
3. Using a moulding remover, remove the front door belt moulding as shown in the illustration.

HINT:

Insert a shop rag inside the door panel to prevent scratching the glass.

1. Open the door glass until the bolts appear in the service hole.
2. Remove the 2 bolts and door glass.
   NOTE: Do not damage the door glass.

   HINT:

   Pull the glass upward to remove it.

1. Disconnect the connector and disengage the clamps.
2. Remove the 6 bolts and window regulator.

1. Place matchmarks on the window regulator motor bracket and regulator gear.
2. Remove the 3 screws and motor.

Remove the bolt and rear lower frame.

1. Disconnect the 2 links from the outside handle and key cylinder.
2. Remove the bolt and 2 screws.
3. Using a torx socket wrench, remove the 3 torx screws and door lock.

   Torx socket wrench: T30 (Part No. 09042-00010 or locally manufactured tool) 

4. Disconnect the connector.

   HINT:

   Remove the door lock through the service hole.

1. Remove the screw and hole cover.
2. Remove the 2 bolts and outside handle with the key cylinder.
3. Remove the retainer from the outside handle.
4. Remove the bolt, key cylinder and protector from the outside handle.