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Home >> Toyota >> 2004 >> Prius >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System (SFI) - Diagnosis >> DTC P1121: Coolant Flow Control Valve Position Sensor Circuit Stuck >> Inspection Procedure >> Notes
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Inspection Procedure: Notes

CAUTION: Be careful when replacing any part in the system or changing the coolant because the coolant in the heat storage tank is hot even if the engine is cold.

HINT:

Hand-held tester: 

  1. CHECK OTHER DTC OUTPUT (IN ADDITION TO DTC P1121) 
    1. Connect the hand-held tester to the DLC3.
    2. Turn the power switch ON (IG).
    3. Turn the hand-held tester ON.
    4. On the hand-held tester, select the item: DIAGNOSIS / ENHANCED OBD II / DTC INFO / CURRENT CODES.
    5. Read DTCs.
    DTC OUTPUT (IN ADDITION TO DTC P1121)

    Display (DTC Output) Proceed to
    P1121 A
    P1121 and other DTCs B

    HINT:

    If any other codes besides P1121 are output, perform troubleshooting for those DTCs first.

    B: GO TO RELEVANT DTC CHART (See  DIAGNOSTIC TROUBLE CODE CHART   ) 

    A: Go To Next Step 

  2. PERFORM ACTIVE TEST BY HAND-HELD TESTER 
    1. Connect the hand-held tester to the DLC3.
    2. Turn the power switch ON (IG).
    3. Turn the hand-held tester ON.
    4. Put the engine in inspection mode (see INFORMATION ).
    5. Start the engine and warm it up.
    6. Select the items: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / WATER FLW VLV3, WATER FLW VLV4 or WATER FLW VLV5.
    7. Measure the voltage between terminals WBAD and E2 of the ECM connector.
    ACTIVE TEST BY HAND-HELD TESTER (DTC P1121)

    Tester Operation Specified Condition
    "WATER FLW VLV 3" ON Approximately 2.5 V
    "WATER FLW VLV 4" ON Approximately 3.5 V
    "WATER FLW VLV 5" ON Approximately 4.5 V

    NG: REPLACE WATER W/BRACKET VALVE ASSY 

    OK: Go To Next Step 

  3. CHECK COOLING SYSTEM (CHECK FOR CLOGGING IN THE COOLANT SYSTEM) 

    OK: Coolant passages are not clogged. 

    NG: REPAIR OR REPLACE COOLING SYSTEM 

    OK: REPLACE ECM (See  ENGINE CONTROL SYSTEM  )