Front Door: Reassembly

Install the outside handle with the 2 screws.

Torque: 2.5 N.m (25 kgf.cm, 22 in.lbf) 

HINT:

Apply MP grease to the sliding surface of the door lock.

1. Install the door lock through the service hole.
2. w/Power door lock:

   Connect the connector.

   Fig 1: Installing Door Lock

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the door lock with the 5 screws and bolt.

   Torque: 5.0 N.m (50 kgf.cm, 44 in.lbf) 

   HINT:

   Apply adhesive to the 3 screws.

   Part No. 08833-00070, THREE BOND 1324 or equivalent 

4. Connect the link to the door lock.
   Fig 2: Installing Door Lock With Screws & Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. w/Power window:

   Install the motor with the 3 screws.

   HINT:

   Apply MP grease to the window regulator rollers.

2. Install the window regulator through the service hole.
   Fig 3: Installing Window Regulator

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. w/Power window: Install the window regulator with the 6 nuts.

   Torque: 8.5 N.m (85 kgf.cm, 75 in.lbf) 

4. w/Power window:

   Connect the connector.

5. w/o Power window:

   Install the window regulator with the 5 nuts.

   Torque: 8.5 N.m (85 kgf.cm, 75 in.lbf) 

   Fig 4: Installing Window Regulator Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the door glass with the 2 glass mounting bolts.

Torque: 5.0 N.m (50 kgf.cm, 44 in.lbf) 

Fig 5: Installing Door Glass & Mounting Bolts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using an air riveter or hand riveter, install the door speaker with 3 new rivets.
   Fig 6: Installing Door Speaker With Rivets

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Do not prize a riveter, as riveter is damaged, it is not tightened and the mandrel is bent.
   • Do not tilt the riveter and disconnect the rivet from the material while handling a riveter, as the materials are not tightened firmly.
   Fig 7: Avoiding Tilting Riveter
   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • Install the rivet while attaching materials, as they are not tightened firmly.
   Fig 8: Installing Rivet While Attaching Material
   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the connector.

1. Install the outside rear view mirror with the 3 bolts.
2. Connect the connector.

HINT:

Pull out the links through the service hole cover.

1. Install the door inside handle with the 2 screws.
2. Connect the link to the door inside handle.
Fig 9: Locating Panel, Cover And Cotton Tape To Install Door Inside Handle
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the door trim board with the 2 screws and clip.

Install the regulator handle with the snap ring.

HINT:

With door window fully closed, install the plate and the regulator handle with the snap ring as shown.