SFI System: Injector: Installation

1. Install a new grommet to each injector.
2. Apply a light coat of gasoline to a new O-rings and install it to each injector.
   Fig 1: Installing O-Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. While turning the injector clockwise and counterclockwise, push it to the delivery pipes. Install the 8 injectors.
4. Position injector connector outward.
5. Place the 4 spacers and 8 new insulators on the intake manifold.
6. Place the 2 delivery pipes and injectors assemblies on the lower intake manifold.
7. Temporarily install the 4 nuts.
8. Install the front fuel pipe with the bolt, 4 new gaskets and 2 union bolts.

   Torque: 

   39 N.m (400 kgf.cm, 29 ft.lbf) for union bolts 

   7.5 N.m (80 kgf.cm, 66 in.lbf) for bolt 

   Fig 2: Installing Injector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. Install the bolt holding the clamp on the fuel return pipe to the LH delivery pipe.

   Torque: 7.5 N.m (80 kgf.cm, 66 in.lbf) 

   Fig 3: Installing Bolt Holding Clamp

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. Check that the injectors rotate smoothly.

    HINT:

    If injectors do not rotate smoothly, the probable cause is incorrect installation of O-rings. Replace the O-rings.

11. Position injector connector outward.
12. Tighten the 4 nuts holding the delivery pipes to the lower intake manifold.

    Torque: 21 N.m (214 kgf.cm, 15 ft.lbf) 

13. Connect the 8 injectors connectors.

Fig 4: Checking Injector Rotation

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 2 wire clamps on the engine wire to the brackets on the RH delivery pipe.
2. Connect the engine wire clamps to the No. 1 engine hanger and engine wire bracket.
3. Install the engine wire protector with the 2 bolts.

1. Install the VSV for the EVAP to the upper intake manifold.
2. Connect the EVAP hose.
3. Connect the VSV connector for the EVAP.

Install the throttle body cover bracket with the bolt.