Body & Frame: Windows: Windshield: Installation

1. Using a knife, cut away any rough areas on the body.
   NOTE:

   Leave as much of the adhesive on the body as possible.

2. Clean the cutting surface of the adhesive with a piece of shop rag saturated in a cleaner.
   Fig 1: Cleaning & Shaping Contact Surface Of Body

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1. Remove the damaged dam.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with a cleaner.
   Fig 2: Cleaning Removed Glass

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Install a new dam with the double - stick tape as shown in Fig 3.

Fig 3: Installing New Dam

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1. Place the glass in the correct position.
2. Check that all contacting parts of the glass rim are perfectly even and do not make contact with the spacers.
Fig 4: Positioning Glass
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3. Place reference marks between the glass and body.
4. Remove the glass.

Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 5: Cleaning Contact Surface Of Glass

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Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 6: Coating Contact Surface Of Body With Primer "M"

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1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
Fig 7: Coating Contact Surface Of Glass With Primer "G"
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2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.

1. Cut off the tip of the cartridge nozzle.

   Part No.08850-00801 or equivalent 

   NOTE:

   After cutting off the tip, use all adhesive within the time described in the table below.

   ADHESIVE SPECIFICATIONS
   
   

   Temperature	Tackfree time
   35 °C (95 °F)	15 minutes
   20 °C (68 °F)	100 minutes
   5 °C (41 °F)	8 hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive, as shown in Fig 8.
   Fig 8: Coating Glass With Adhesive

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   1. Adhesive height: 
   2. A: 8.0 - 10 mm (0.31 - 0.39 in.) 

1. Position the glass so that the reference marks are lined up, and press it in gently along the rim.
2. Using a spatula, apply adhesive on the glass rim.
   Fig 9: Installing Glass

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3. Use a scraper to remove any excess or protruding adhesive.
   Fig 10: Removing Excess Or Protruding Adhesive

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4. Hold the glass in place securely with a protective tape or equivalent until the adhesive hardened.

1. Conduct a leak test after the hardening time has elapsed.
2. Seal any leak with sealant.
   1. Part No. 08833-00030 or equivalent 

Coat the glass with adhesive at the moulding installation area.

Fig 11: Applying Adhesive To Moulding Installation Area

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1. Part No. 08833-00030 or equivalent 

Place new moulding into the body and tap it by hand.

Fig 12: Installing Windshield Outside Upper Moulding

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1. Torque: 20 N.m (205 kgf.cm, 15 ft.lbf)