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Inspection Procedure

  1. INSPECT ENGINE SWITCH 
    1. Disconnect the D21 switch connector.
    2. Connect the positive (+) lead to terminal "A" and the negative (-) lead to terminal "B" of the engine switch.
    3. Check if the illumination for the engine switch comes on.

      OK: 

      ENGINE SWITCH

      Positive (+) Connection (Symbols) Negative (-) Connection (Symbols) Illumination Condition
      D21-11 (SWIL) D21-4 (COM) or D21-5 (GND) Comes on
      D21-12 (INDS) D21-4 (COM) or D21-5 (GND) Comes on
      D21-13 (INDW) D21-4 (COM) or D21-5 (GND) Comes on
      Fig 1: Inspecting Engine Switch
      G02977358Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPLACE ENGINE SWITCH 
    2. OK: Go to next step. 
  2. CHECK WIRE HARNESS (ENGINE SWITCH - POWER SOURCE CONTROL ECU AND BODY GROUND) 
    1. Disconnect the D44 ECU connector.
    2. Measure the resistance according to the value(s) in ENGINE SWITCH - POWER SOURCE CONTROL ECU AND BODY GROUND  .

      Standard: 

      ENGINE SWITCH - POWER SOURCE CONTROL ECU AND BODY GROUND

      Tester Connection (Symbols) Condition Specified condition
      D44-4 (INDS) - D21-12 (INDS) Always Below 1 Ω
      D44-13 (INDW) - D21-13 (INDW) Always Below 1 Ω
      D44-36 (SWIL) - D21-11 (SWIL) Always Below 1 Ω
      D44-4 (INDS) - Body ground Always 1 MΩ or Higher
      D44-13 (INDW) - Body ground Always 1 MΩ or Higher
      D44-36 (SWIL) - Body ground Always 1 MΩ or Higher
      Fig 2: Checking Wire Harness (Power Source Control ECU And Body Ground)
      G02977359Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 3: Checking Wire Harness (Engine Switch And Body Ground)
      G02977360Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 
    2. OK: REPLACE POWER SOURCE CONTROL ECU