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Service Data

Service Data - Starting & Charging

Starter assy  
Specified current 90 A or less at 11.5 V
Starter relay  
Specified condition 3 - 5 10 kΩ or higher
3 - 5 Below 1 Ω (when battery voltage is applied to terminals 1 and 2)
Engine switch  
Specified condition 7 - 5 10 kΩ or higher (Engine switch OFF)
2 - 5 10 kΩ or higher (Engine switch OFF)
7 - 5 Below 1 Ω (Engine switch ON)
2 - 5 Below 1 Ω (Engine switch ON)
Ignition or starter switch assy  
Specified condition 10 kΩ or higher (Switch condition LOCK)
  1 - 3 Below 1 Ω (Switch condition ACC)
1 - 2 Below 1 Ω (Switch condition ON)
1 - 3 Below 1 Ω (Switch condition ON)
5 - 6 Below 1 Ω (Switch condition ON)
1 - 2 Below 1 Ω (Switch condition START)
4 - 5 Below 1 Ω (Switch condition START)
5 - 6 Below 1 Ω (Switch condition START)
Starter assy  
Starter armature assy  
Commutator depth Standard 3.1 mm (0.122 in.)
Maximum 3.8 mm (0.150 in.)
Resistance (between the segments) Standard Below 1 Ω
Resistance (between the commutator and armature coil core) Standard 10 kΩ or higher
Starter commutator end frame assy  
Brush length Standard 9.0 mm (0.354 in.)
Minimum 4.0 mm (0.158 in.)
Resistance Standard 10 kΩ or higher
Repair starter armature assy  
Snap ring length Maximum 5.0 mm (0.197 in.)
Service starter kit  
Resistance (between terminals 50 and C) Standard below 1 Ω
Resistance (between terminals 50 and swich body) Standard below 2 Ω
Voltage regulator Regulating voltage 13.2 to 14.8 V
Standard amperage 10 A or less
Generator assy  
Generator brush holder assy  
Brush length Standard 10.5 mm (0.413 in.)
Minimum 4.5 mm (0.177 in.)
Generator rotor assy  
Resistance (between the slip ring) at 20°C (68°F) 2.3 to 2.7 Ω
Resistance (between the slip ring and rotor) Standard 1 MΩ or higher
Slip ring diameter Standard 14.2 to 14.4 mm (0.559 to 0.567 in.)
Minimum 14.0 mm (0.551 in.)