Charging System: Generator: Disassembly

1. Remove the 3 nuts and end cover.
2. Remove the terminal insulator.

Fig 1: Identifying Rear End Cover Nuts

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Remove the 2 screws and brush holder.

1. Hold SST (A) with a torque wrench, and tighten SST (B) clockwise to the specified torque.

   SST 09820-63011

   Torque: 39 N.m (400 kgf.cm, 29 ft.lbf) 

2. Check that SST (A) is secured to the rotor shaft.
   Fig 2: Removing Generator Pulley (1 Of 4)

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3. Mount SST (C) in a vise.
4. Insert SST (B) into SST (C) to attach the pulley nut to SST (C).
   Fig 3: Removing Generator Pulley (2 Of 4)

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5. Loosen the pulley nut by turning SST (A) in the direction as shown.
   NOTE: To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half of a turn.
6. Remove the generator from SST (C).
   Fig 4: Removing Generator Pulley (3 Of 4)

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7. Turn SST (B) and remove SST (A and B).
8. Remove the pulley nut and pulley.
   Fig 5: Removing Generator Pulley (4 Of 4)

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1. Remove the 4 bolts.
   Fig 6: Identifying Rectifier End Frame Bolts

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2. Using SST, remove the end frame.

   SST 09950-40011 (09951-04020, 09952-04010 09953-04020, 09954-04010, 09955-04071, 09958-04011)

   Fig 7: Removing Rectifier End Frame Using SST

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Remove the generator washer and rotor.

Fig 8: Removing Generator Washer & Rotor

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