Quarter Window: Replacement

HINT:

• The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
• Use the same procedures for the LH side and RH side.
• The procedures listed below are for the LH side.
• A bolt without a torque specification is shown in the standard bolt chart (See SPECIFIED TORQUE FOR STANDARD BOLTS ).

1. REMOVE ROOF SIDE GARNISH ASSY INNER (See  REPLACEMENT  ) 
   1. Remove the rear door opening trim weatherstrip.
   2. Remove the back door weatherstrip.
   3. Remove the tonneau cover.
   4. Remove the deck trim cover rear.
   5. Remove the rear floor board No. 2.
   6. Remove the rear floor board No. 4.
   7. Remove the rear floor board No. 3.
   8. Remove the rear floor board No. 1.
   9. Remove the deck floor box rear.
   10. Remove the deck floor box.
   11. Remove the deck trim side panel.
   12. Remove the roof side garnish inner.
   Fig 1: Cutting Moulding

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. REMOVE QUARTER WINDOW 
   1. Using a knife, cut off the moulding as shown in Fig 1 .
      NOTE: Be careful not to damage the vehicle body with the knife. 
   2. Remove the remaining moulding.

      HINT:

      Make a partial cut in the moulding. Then pull and remove it by hand.

   3. From the interior, insert piano wires between the vehicle body and glass, as shown in Fig 2 .
   4. Tie objects that can serve as handles (for example, wooden blocks) to all wire ends.
      Fig 2: Identifying Clip

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Apply protective tape to the outer surface of the vehicle body to prevent its surface from being scratched.

      NOTE: When separating the glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments. 
   5. Cut through the adhesive by pulling the piano wire around the glass.
   6. Using a suction cup, remove the glass.
   NOTE: Leave as much adhesive on the vehicle body as possible when removing the glass. 
   Fig 3: Applying Protective Tape To Outer Surface Of Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. CLEAN VEHICLE BODY 
   1. Clean and shape the contact surface of the vehicle body.
      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in Fig 3 .

         HINT:

         Leave as much adhesive on the vehicle body as possible.

         NOTE: Be careful not to damage the vehicle body. 
      2. Clean the contact surface of the vehicle body with cleaner.

      HINT:

      Even if all the adhesive has been removed, clean the vehicle body.

   Fig 4: Cleaning Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. INSTALL QUARTER WINDOW 
   1. Using a brush, coat the exposed part of the vehicle body with Primer M.
      NOTE:

      • Allow the primer to dry for 3 minutes or more. 
      • Do not coat the adhesive with Primer M. 
      • Throw away any leftover Primer M. 
      • Do not apply too much Primer M. 
      Fig 5: Coating Exposed Part Of Vehicle Body With Primer M

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
      Fig 6: Coating Edge Of Glass And Contact Surface With Primer G

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      If Primer G is applied to an area other than that which is specified, wipe off the primer with cloth before it dries.

      NOTE:

      • Allow the primer to dry for 3 minutes or more. 
      • Throw away any leftover Primer G. 
      • Do not apply too much Primer G. 
   3. Apply adhesive.

      Adhesive: Part No. 08850-00801 or equivalent 

      Fig 7: Applying Adhesive

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Cut off the tip of the cartridge nozzle, as shown in Fig 7 .

         HINT:

         After cutting off the tip, use all adhesive within the time written in the table below.

         Usage time frame 

         TEMPERATURE SPECIFICATIONS
         
         

         Temperature	Usage Time frame
         35°C (95°F)	15 minutes
         20°C (68°F)	1 hour 40 minutes
         5°C (41°F)	8 hours

      2. Load the sealer gun with the cartridge.
      3. Coat the glass with adhesive, as shown in Fig 7 .

      Specification: 

      AREA MEASUREMENT SPECIFICATIONS
      
      

      Area	Measurement
      a	12.0 mm (0.472 in.)
      b	8.0 mm (0.315 in.)

   4. Install the quarter window glass to the vehicle body.
      1. Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.
         NOTE:

         • Check that the clips are attached to the vehicle body correctly. 
         • Check that the vehicle body and glass have a small gap between them. 
      2. Lightly press the front surface of the glass to ensure that the glass is securely fit to the vehicle body.
      NOTE: Do not drive the vehicle for the amount of time written in the table below. 

      Minimum time: 

      TEMPERATURE SPECIFICATIONS
      
      

      Temperature	Minimum time prior to driving vehicle
      35°C (95°F)	1 hour 30 minutes
      20°C (68°F)	5 hours
      5°C (41F)	24 hours

5. CHECK FOR LEAKS AND REPAIR 
   1. Conduct a leak test after the adhesive has completely hardened.
   2. Seal any leaks with auto glass sealer.