Power Window Control System: Inspection

INSPECT REAR DOOR POWER WINDOW SWITCH CONTINUITY

REAR DOOR POWER WINDOW SWITCH CONTINUITY

Switch Position	Tester Connection	Specified Condition
UP	2 - 3, 4 - 5	Continuity
OFF	2 - 3 - 5	Continuity
DOWN	2 - 4, 3 - 5	Continuity

If continuity is not as specified, replace the switch.

Fig 1: Inspecting Rear Door Power Window Switch Continuity

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSPECT POWER WINDOW SWITCH CIRCUIT
(Driver's Door: See POWER SOURCE CIRCUIT )

(Passenger's Door: See POWER SOURCE CIRCUIT )

(Rear Door: See REAR POWER WINDOW SWITCH CIRCUIT )

(Back Door: See REAR POWER WINDOW SWITCH CIRCUIT )

INSPECT POWER MAIN RELAY CONTINUITY

POWER MAIN RELAY

Condition	Tester Connection	Specified Condition
Always	1 - 2	Continuity
Always	3 - 5	No continuity
Apply B+ between terminals 1 and 2.	3 - 5	Continuity

If continuity is not as specified, replace the relay.

Fig 2: Inspecting Power Main Relay Continuity

Driver's Door: INSPECT POWER WINDOW MOTOR OPERATION
1. Connect the positive (+) lead from the battery to terminal 1 and the negative (-) lead to terminal 2, and check that the motor turns clockwise.
  
  Fig 3: Inspecting Power Window Motor Operation Turns Clockwise
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Reverse the polarity and check that the motor turns counterclockwise.
  If operation is not as specified, replace the power window motor.
  
  NOTE: Since the jam protection may not work properly, be sure to conduct procedures described in "HOW TO RESET POWER WINDOW MOTOR (LIMIT SWITCH) " after this inspection.
  
  Fig 4: Inspecting Power Window Motor Operation Turns Counterclockwise
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Passenger's Door: INSPECT POWER WINDOW MOTOR OPERATION
1. Connect the positive (+) lead from the battery to terminal 1 and the negative (-) lead to terminal 2, and check that the motor turns clockwise.
  
  Fig 5: Inspecting Power Window Motor Operation
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Reverse the polarity and check that the motor turns counterclockwise.
  If operation is not as specified, replace the power window motor.
  
  NOTE: Since the jam protection may not work properly, be sure to conduct procedures described in "HOW TO RESET POWER WINDOW MOTOR (LIMIT SWITCH) " after this inspection.
  
  Fig 6: Checking Motor Turns Counterclockwise
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Rear Right Door: INSPECT POWER WINDOW MOTOR OPERATION
1. Connect the positive (+) lead from the battery to terminal 1 and the negative (-) lead to terminals 2, and check that the motor turns clockwise.
  
  Fig 7: Inspecting Power Window Motor Operation Turns Clockwise (Rear Right Door)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Reverse the polarity and check that the motor turns counterclockwise.
  If operation is not as specified, replace the power window motor.
  
  Fig 8: Inspecting Power Window Motor Operation Turns Counterclockwise (Rear Right Door)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Rear Left Door: INSPECT POWER WINDOW MOTOR OPERATION
1. Connect the positive (+) lead from the battery to terminal 1 and the negative (-) lead to terminal 2, and check that the motor turns clockwise.
  
  Fig 9: Inspecting Power Window Motor Operation Turns Clockwise (Rear Left Door)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Reverse the polarity and check that the motor turns counterclockwise.
  If operation is not as specified, replace the power window motor.
  
  Fig 10: Inspecting Power Window Motor Operation Turns Counterclockwise (Rear Left Door)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Front Door: INSPECT PTC OPERATION
1. Disconnect the connector from the wire harness side connector.
2. Connect the negative (-) lead from the ammeter to terminal 1 of the motor side connector and the positive (+) lead to negative terminal of the battery.
3. Connect the positive (+) lead from the battery to terminal 2 of the motor side connector, and raise the window to the fully closed position.
  
  Fig 11: Inspecting PTC Operation Raising Window To Closed Position (Front Door)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Continue to apply voltage and check that the current changes from approximately 14 A to less than 1 A within 4 to 90 seconds.
5. Disconnect the leads from the terminals.
6. Approximately 90 seconds later, connect the positive (+) lead from the battery to terminal 1 and the negative (-) lead to terminal 2, and check that the window begins to goes down.
  If operation is not as specified, replace the power window motor.
  
  Fig 12: Inspecting PTC Operation Checking Window Begins To Goes Down (Front Door)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Rear Door: INSPECT PTC OPERATION
1. Disconnect the connector from the wire harness side connector.
2. Connect the negative (-) lead from the ammeter to terminal 1 of the motor side connector and the positive (+) lead to negative terminal of the battery.
3. Connect the positive (+) lead from the battery to terminal 2 of the motor side connector, and raise the window to the fully closed position.
  
  Fig 13: Inspecting PTC Operation Raising Window To Closed Position (Rear Door)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Continue to apply voltage and check that the current changes from approximately 14 A to less than 1 A within 4 to 90 seconds.
5. Disconnect the leads from the terminals.
6. Approximately 90 seconds later, connect the positive (+) lead from the battery to terminal 1 and the negative (-) lead to terminal 2, and check that the window begins to goes down.
  If operation is not as specified, replace the power window motor.
  
  Fig 14: Inspecting PTC Operation Checking Window Begin To Goes Down (Rear Door)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSPECT JAM PROTECTION FUNCTION
NOTE: Be careful not to be caught any part of your body when checking.

HINT:

When performing resetting of the limit switch, do checking after repeating up and down of the glass with automatic operation.
1. Confirmation of AUTO up operation:
  Confirm that the window will be fully closed with AUTO up operation.
2. Checking operation of the jam protection function:
  1. Move up the window with AUTO up operation and check that the window will go down when it touches the inserted handle of the hammer.
  2. Confirm that the window will then stop going down about 200 mm (7.87 in.).
    HINT:
    
    When removing the glass, glass guide, regulator, etc. be sure to perform checking of the jam protection function.
    
    If the jam protection is not functioning properly, adjust the power window motor limit switch and pulse switch.