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Fuel Tank And Line: Installation

  1. INSTALL FUEL PUMP ASSEMBLY (See  INSTALLATION  ) 
  2. INSTALL FUEL TANK ASSEMBLY 
    1. Set up the fuel tank to the transmission jack.
    2. Operate the transmission jack and install the fuel tank.
    3. Install the 2 fuel tank bands with the 2 bolts.

      Torque: 62 N.m (632 kgf.cm, 45 ft.lbf) 

  3. CONNECT FUEL INLET HOSE AND BREATHER TUBE 
    1. Connect the fuel inlet hose to the filler pipe and install the clamp.
    2. Connect the breather tube. (SeeSFI SYSTEM )
      Fig 1: Connecting Fuel Inlet Hose To Filler Pipe
      G02650612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. DISCONNECT FUEL TANK VENT HOSE 

    Connect the fuel tank vent hose to the charcoal canister.

    Fig 2: Connecting Fuel Tank Vent Hose To Charcoal Canister
    G02650613Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. CONNECT FUEL MAIN TUBE AND RETURN TUBE (See  SFI SYSTEM  ) 
  6. INSTALL FUEL TANK PROTECTOR 

    Install the fuel tank protector with the 2 bolts and 2 nuts.

  7. CONNECT FUEL PUMP CONNECTOR 
  8. CHECK FOR FUEL LEAKS 
  9. INSTALL SPARE TIRE 
    Fig 3: Connecting Fuel Main Tube And Return Tube
    G02650614Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002