SFI System (Service Information): Injector: Installation

1. Install a new grommet to each injector.
2. Apply a light coat of gasoline to a new O-ring and install it to each injector.
   Fig 1: Applying Light Coat Of Gasoline To O-Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. While turning the injector clockwise and counterclockwise, push it to the delivery pipes. Install the 8 injectors.
Fig 2: While Turning Injector Push It To Delivery Pipes
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Position the injector connector outward.
5. Place the 8 new insulators on the intake manifold.
6. Place the 2 delivery pipes and injectors assemblies on the lower intake manifold.
7. Temporarily install the 4 nuts.
8. Install the front fuel pipe with the bolt, 4 new gaskets and 2 union bolts.

   Torque: 

   39 N.m (400 kgf.cm, 29 ft.lbf) for union bolts 

   7.5 N.m (76 kgf.cm, 66 in..lbf) for bolt 

9. Install the bolt holding the clamp on the fuel return pipe to the LH delivery pipe.

   Torque: 7.5 N.m (76 kgf.cm, 66 in..lbf) 

   Fig 3: Installing Front Fuel Pipe

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. Check that the injectors rotate smoothly.

    HINT:

    If the injectors do not rotate smoothly, the probable cause is incorrect installation of O-rings. Replace the O-ring of the injector that does not rotate smoothly.

    Fig 4: Checking That Injectors Rotate Smoothly

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. Position injector connector outward.
12. Tighten the 4 nuts holding the delivery pipes to the lower intake manifold.

    Torque: 21 N.m (214 kgf.cm, 15 ft.lbf) 

13. Connect the 8 injector connectors.

1. Install the 2 wire clamps on the engine wire to the brackets on the RH delivery pipe.
Fig 5: Installing Wire Clamps On Engine Wire
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2. Connect the engine wire clamps to the No.1 engine hanger and engine wire bracket.
3. Install the engine wire protector with the 2 bolts.

1. Install the VSV for the EVAP to the upper intake manifold.
Fig 6: Installing VSV For EVAP To Upper Intake Manifold
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the EVAP hose.
3. Connect the VSV connector for the EVAP.

Install the throttle body cover bracket with the bolt.