Automatic Transaxle Assembly: Installation

1. Using vernier calipers, measure the dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate (procedure "I").
   Fig 1: Measuring Dimension A Between Transaxle Fitting And Converter Fitting

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Set the key of the front oil pump drive gear at the top and put a mark on the housing.
   Fig 2: Setting Key Of Front Oil Pump Drive Gear

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3. Put a mark on the torque converter so that its groove can be clearly indicated.
   Fig 3: Putting Mark On Torque Converter

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4. Match the 2 marks on the case and the converter and fit the splined part of the input shaft to the spline part of the turbine runner.
   Fig 4: Identifying Match Marks On Case And Converter

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Rotating the converter, fit the spline part of the stator shaft with the spline part of the stator.

   HINT:

   Rotate it about 180 degrees.

   Fig 5: Fitting Spline Part Of Stator Shaft With Spline Part Of Stator

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6. Rotating the converter, match the 2 marks on the case and the converter again and fit the key of the oil pump drive gear into the key way of the converter.
   NOTE: When rotating the converter, do not push it by excessive force.
   Fig 6: Identifying Match Marks On Case And Converter

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Using vernier calipers and a straight edge, measure the dimension "B" shown in the illustration and check that "B" is greater than "A" measured in procedure "I".

   Standard: A + 1 mm (0.04 in.) or more 

   NOTE: Do not add the thickness of straight edge.
   Fig 7: Measuring Dimension B

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the automatic transaxle to the engine with the 6 bolts.

   Torque: Bolt A 

   64 N*m (650 kgf*cm, 47 ft.*lbf) 

   Bolt B 

   46 N*m (470 kgf*cm, 34 ft.*lbf) 

   Bolt C 

   23 N*m (235 kgf*cm, 17 ft.*lbf) 

   Fig 8: Installing Automatic Transaxle To Engine With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 6 torque converter mounting bolts.

   Torque: 28 N*m (285 kgf*cm, 20 ft.*lbf) 

   HINT:

   First install yellowish green colored bolt and then the remaining 5 bolts.

1. Install the engine mounting bracket front to the automatic transaxle with the 2 bolts.

   Torque: 64 N*m (652 kgf*cm, 47 ft.*lbf) 

   Fig 10: Installing Engine Mounting Bracket Front To Automatic Transaxle With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine mounting bracket LH to the automatic transaxle with the 3 bolts.

   Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

1. Temporarily install the oil cooler outlet tube No. 1.
2. Temporarily install the oil cooler inlet tube No. 1.
3. Coat a new O-ring with ATF, and install them to the oil filler tube.
4. Install the oil filler tube to the automatic transaxle.
   Fig 11: Installing Engine Mounting Bracket LH To Automatic Transaxle With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the oil cooler tube clamp and 2 bolts.

   Torque: Bolt A 

   12 N*m (120 kgf*cm, 8 ft.*lbf) 

   Bolt B 

   5.5 N*m (56 kgf*cm, 49 in.*lbf) 

6. Install the ATF lever gauge.

1. Tighten the oil cooler outlet tube No. 1.

   Torque: 35 N*m (350 kgf*cm, 25 ft.*lbf) 

   Fig 12: Installing Oil Cooler Tube Clamp And Bolts

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1. Tighten the oil cooler inlet tube No. 1.

   Torque: 35 N*m (350 kgf*cm, 25 ft.*lbf) 

1. Connect the transmission wire connector.
2. Connect the park / neutral position switch connector.
3. Connect the transmission revolution sensor connector.
   Fig 13: Tightening Oil Cooler Inlet Tube No. 1

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1. Install the wire harness clamp bracket and bolt.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   Fig 14: Installing Wire Harness Clamp Bracket And Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 wire harness with the 2 bolts.

   Torque: Bolt A 

   10 N*m (102 kgf*cm, 7 ft.*lbf) 

   Bolt B 

   26 N*m (265 kgf*cm, 19 in.*lbf) 

1. Install the control cable bracket with the 2 bolts.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

   Fig 15: Installing Control Cable Bracket With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the control cable support with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

2. Connect the control cable to the control cable support.

HINT:

(See INSTALLATION )

Fig 16: Connecting Control Cable To Control Cable Support

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1. Install the case protector with the 2 bolts.

   Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf) 

HINT:

(See INSTALLATION )

HINT:

(See INSTALLATION )