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Automatic Transaxle Assembly: Removal

  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE 

    HINT:

    (See REMOVAL )

  2. REMOVE TRANSFER ASSEMBLY 

    HINT:

    (See REMOVAL )

  3. REMOVE AUTOMATIC TRANSMISSION CASE PROTECTOR 
    1. Remove the 2 bolts and case protector.
  4. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH 

    HINT:

    (See REMOVAL )

    SST 09520-01010, 09520-24010 (09520-32040) 

  5. REMOVE TRANSMISSION CONTROL CABLE SUPPORT 
    1. Remove the bolt and control cable support.
  6. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO. 1 
    1. Remove the 2 bolts and control cable bracket.
      Fig 1: Removing Bolt And Control Cable Bracket
      G04463432Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. DISCONNECT WIRE HARNESS 
    1. Remove the bolt and disconnect the wire harness clamp bracket.
      Fig 2: Removing Bolt And Wire Harness Clamp Bracket
      G04463433Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and disconnect the 2 wire harnesses.
  8. DISCONNECT CONNECTOR 
    1. Disconnect the transmission wire connector.
    2. Disconnect the park / neutral position switch connector.
    3. Disconnect the transmission revolution sensor connector.
      Fig 3: Disconnecting Transmission Wire Connector
      G04463434Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE TRANSMISSION OIL FILLER TUBE SUBASSEMBLY 
    1. Remove the ATF lever gauge.
    2. Remove the 2 bolts, oil cooler tube clamp and oil filler tube.
    3. Remove the O-ring from the oil filler tube.
      Fig 4: Removing Bolts, Oil Cooler Tube Clamp And Oil Filler Tube
      G04463435Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE OIL COOLER OUTLET TUBE NO. 1 
    1. Using a SST, remove the oil cooler outlet tube No. 1.

      SST 09023-12701 

  11. REMOVE OIL COOLER INLET TUBE NO. 1 

    SST 09023-12701 

    Fig 5: Removing Oil Cooler Outlet Tube No.1 Using SST
    G04463436Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE ENGINE MOUNTING BRACKET LH 
    1. Remove the 3 bolts and engine mounting bracket LH from the automatic transaxle.
      Fig 6: Removing Bolts And Engine Mounting Bracket
      G04463437Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE ENGINE MOUNTING BRACKET FRONT 
    1. Remove the 2 bolts and engine mounting bracket front from the automatic transaxle.
  14. REMOVE FLYWHEEL HOUSING UNDER COVER 
    Fig 7: Removing Bolts And Engine Mounting Bracket
    G04463438Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.

      HINT:

      There will be one yellowish green colored bolt.

      Fig 8: Removing Bolts
      G04463439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 6 bolts.
    3. Remove the automatic transaxle from the engine.
  16. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY 
  17. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY 

    HINT:

    (See TORQUE CONVERTER CLUTCH AND DRIVE PLATE  )

    SST 09350-32014 (09351-32010, 09351-32020) 

    Fig 9: Removing Automatic Transaxle Bolts
    G04463440Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002