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Input Shaft: Reassembly

  1. INSTALL INPUT SHAFT OIL SEAL RING 
    1. Coat a new input shaft oil seal ring with ATF, install it to the input shaft.
      Fig 1: Installing Input Shaft Oil Seal Ring
      G04463689Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FORWARD CLUTCH PISTON O-RING 
    1. Coat a new forward clutch piston O-ring with ATF, install it to the forward clutch piston.
      Fig 2: Installing Forward Clutch Piston O-Ring
      G04463690Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FORWARD CLUTCH PISTON 
    1. Install the forward clutch piston to the input shaft.
      NOTE: Be careful not to damage the O-ring.
      Fig 3: Installing Forward Clutch Piston To Input Shaft
      G04463691Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY 
    1. Install the clutch balancer and forward clutch return spring sub-assembly to the input shaft.
      Fig 4: Installing Forward Clutch Return Spring Sub-Assembly
      G04463692Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, a press and a snap ring expander, install the snap ring to the forward clutch return spring.

      SST 09320-89010 

      Fig 5: Installing Snap Ring To Forward Clutch Return Spring
      G04463693Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FRONT CLUTCH DISC 
    1. Install the 4 front clutch plates, 4 front clutch discs and front clutch flange.
    2. Using a screwdriver, install the snap ring.
  6. INSPECT PACK CLEARANCE OF FORWARD CLUTCH (See  INSPECTION   ) 
    Fig 6: Installing Front Clutch Plates
    G04463694Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002