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Valve Body Assembly: Installation

  1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    1. Install the 5 shift solenoid valves with the 5 bolts.

      Torque: Bolt A 

      11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Bolt B 

      11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Bolt length: 

      Bolt A: 14 mm (0.55 in.) 

      Bolt B: 55 mm (2.17 in.) 

      Fig 1: Installing Shift Solenoid Valves With Bolts
      G04463328Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Coat 2 new apply gaskets with ATF.
    3. Install the gaskets to the transaxle case.
      Fig 2: Coating Apply Gaskets With ATF
      G04463329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the spring and check ball body.
      Fig 3: Installing Spring And Check Ball Body
      G04463330Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Align the groove of the manual valve with the pin of the manual valve lever.
    6. Temporarily install the valve body with the 13 bolts.

      Bolt length: 

      Bolt A: 32 mm (1.26 in.) 

      Bolt B: 22 mm (0.87 in.) 

      Bolt C: 55 mm (2.17 in.) 

      Bolt D: 45 mm (1.77 in.) 

      Fig 4: Installing Valve Body With Bolts
      G04463331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Temporarily install the detent spring and cover with the 2 bolts.

      Bolt length: 

      Bolt A: 14 mm (0.55 in.) 

      Bolt B: 45 mm (1.77 in.) 

    8. Check that the manual valve lever contacts the center of the roller at the tip of the detent spring.
    9. Tighten the 15 bolts.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 5: Installing Detent Spring And Cover With Bolts
      G04463332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Install the ATF temperature sensor with the lock plate and bolt.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

    11. Connect the 5 shift solenoid valve connectors.
      Fig 6: Installing ATF Temperature Sensor With Lock Plate And Bolt
      G04463333Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY 
    1. Coat a new O-ring with ATF.
    2. Install the O-ring to the oil strainer.
      Fig 7: Installing O-Ring To Oil Strainer
      G04463334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the oil strainer with the 3 bolts.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 8: Installing Oil Strainer With Bolts
      G04463335Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUBASSEMBLY 
    1. Install the 2 magnets in the oil pan, as shown in the illustration.
    2. Install a new gasket to the oil pan.
      Fig 9: Installing Magnets In Oil Pan
      G04463336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the oil pan and a new gasket with the 19 bolts.

      Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

  4. INSTALL ENGINE UNDER COVER LH 
  5. ADD AUTOMATIC TRANSAXLE FLUID 

    Fluid type: T-IV 

    Capacity: 2.9 liters (3.1 US qts, 2.6 lmp.qts) 

    Fig 10: Installing Oil Pan And Gasket With Bolts
    G04463337Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSPECT AUTOMATIC TRANSAXLE FLUID 

    HINT:

    (See INSPECTION PROCEDURE  )