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Transfer Assembly: Installation

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL TRANSFER ASSEMBLY 
    1. Install the transfer assembly with the 6 nuts to the transaxle assembly.

      Torque: 69 N*m (700 kgf*cm, 51 ft.*lbf) 

      NOTE:
      • Install the transfer assembly to the transaxle assembly horizontally.
      • Do not touch the oil seal part of the transfer assembly when installation.
  2. INSTALL TRANSFER STIFFENER PLATE RH 
    1. Install the transfer stiffener plate RH with the 4 bolts.

      Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

  3. INSTALL TRANSFER STIFFENER PLATE CENTER 
    1. Install the transfer stiffener plate center with the 5 bolts.

      Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

      Fig 1: Installing Transfer Stiffener Plate Center
      G04464614Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL ENGINE MOUNTING BRACKET RR 
    1. Install the engine mounting bracket RR with the 3 bolts.

      Torque: 64 N*m (652 kgf*cm, 47 ft.*lbf) 

  5. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (See  INSTALLATION  ) 
  6. INSTALL EXHAUST MANIFOLD 

    HINT:

    (See INSTALLATION )

    Fig 2: Installing Engine Mounting Bracket RR
    G04464615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 

    HINT:

    (See INSTALLATION )

  8. INSTALL OXYGEN SENSOR (See  INSTALLATION  ) 
  9. INSTALL MANIFOLD STAY 

    HINT:

    (See INSTALLATION )

  10. INSTALL FRONT SUSPENSION CROSSMEMBER WITH CENTER MEMBER 

    HINT:

    (See INSTALLATION )

  11. INSTALL RACK & PINION POWER STEERING GEAR ASSEMBLY 

    HINT:

    (See REMOVAL )

    SST 09023-38201 

  12. INSTALL VANE PUMP ASSEMBLY (See  INSTALLATION  ) 
  13. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE 

    HINT:

    (See INSTALLATION )

    SST 09670-00010 

  14. ADD  TRANSFER OIL 
  15. ADD AUTOMATIC TRANSAXLE FLUID 
  16. ADD ENGINE OIL 
  17. ADD  COOLANT 
  18. CHECK ENGINE OIL LEAKS 
  19. CHECK ENGINE COOLANT LEAKAGE 
  20. CHECK FUEL LEAKAGE 
  21. CHECK EXHAUST GAS LEAKAGE 
  22. INSPECT IDLE SPEED AND IGNITION TIMING 

    SST 09843-18030, 09843-18040 

  23. INSPECT CO/HC 
  24. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 
  25. INSPECT ABS SPEED SENSOR SIGNAL 
    1. Anti-lock Brake System (See TEST MODE PROCEDURE )
    2. Vehicle Stability Control System (See TEST MODE PROCEDURE )
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