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System Main Resistor: Installation

  1. INSTALL SYSTEM MAIN RESISTOR 
    CAUTION: Wear insulating gloves.
    1. Install the system main resistor with the bolt.

      Torque: 3.4 N*m (35 kgf*cm, 30 in.*lbf) 

    2. Install the connector to the No. 1 system main relay.
  2. INSPECT CONTACT CONDITION (See  INSTALLATION   ) 
    Fig 1: Installing System Main Resistor
    G04473986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FRAME WIRE 
    CAUTION: Wear insulating gloves.
    1. Temporarily install the system main resistor terminal and frame wire, in that order, and tighten a new nut.

      Torque: 5.6 N*m (57 kgf*cm, 50 in.*lbf) 

  4. INSTALL JUNCTION TERMINAL (See  INSTALLATION   ) 
  5. INSTALL NO. 6 BATTERY CARRIER PANEL (See  INSTALLATION   ) 
  6. INSTALL BATTERY CARRIER BRACKET (See  INSTALLATION   ) 
    Fig 2: Installing Frame Wire
    G04473987Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL DECK TRIM SIDE PANEL LH (See  INSTALLATION   ) 
  8. INSTALL DECK FLOOR BOX LH (See  INSTALLATION   ) 
  9. INSTALL REAR NO. 4 FLOOR BOARD (See  INSTALLATION   ) 
  10. INSTALL REAR SIDE SEAT BACK FRAME LH (See  INSTALLATION   ) 
  11. INSTALL REAR NO. 1 FLOOR BOARD (See  INSTALLATION   ) 
  12. INSTALL REAR SEAT CUSHION ASSEMBLY (See  INSTALLATION   ) 
  13. INSTALL TONNEAU COVER (See  INSTALLATION   ) 
  14. INSTALL REAR DECK TRIM COVER (See  INSTALLATION   ) 
  15. INSTALL SERVICE PLUG GRIP (See  REMOVAL   ) 
  16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (See  INSTALLATION  ) 
  17. INSTALL REAR NO. 3 FLOOR BOARD (See  INSTALLATION  ) 
  18. INSTALL REAR DECK FLOOR BOX (See  INSTALLATION  ) 
  19. INSTALL REAR NO. 2 FLOOR BOARD (See  INSTALLATION  ) 
  20. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
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