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Knock Sensor, Intake Manifold: Installation

  1. INSTALL KNOCK SENSOR 
    1. Install the sensor with the nut.

      Torque: 20 N*m (205 kgf*cm, 15 ft.*lbf) 

      NOTE: Make sure that the knock sensor is in the correct position.
    2. Connect the sensor connector.
      Fig 1: Installing Knock Sensor
      G04484131Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL INTAKE MANIFOLD INSULATOR 
    1. Install the intake manifold insulator onto the cylinder block.
      Fig 2: Installing Intake Manifold Insulator
      G04484132Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL INTAKE MANIFOLD 
    1. Install a new gasket into the intake manifold.
      Fig 3: Installing Gasket Into Intake Manifold
      G04484133Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the intake manifold with the 5 bolts and 2 nuts.

      Torque: 30 N*m (305 kgf*cm, 22 ft.*lbf) 

    3. Fit the union to check valve hose into the vacuum hose clamp.
    4. Install the wire harness clamp.
    5. Connect the camshaft timing oil control valve connector.
    6. Connect the union to check valve hose to the brake booster.
  4. CONNECT HEATER WATER OUTLET HOSE 
    1. Install the heater water outlet hose to the water bypass pipe and heater radiator unit.
  5. CONNECT HEATER WATER INLET HOSE 
    1. Install the heater water inlet hose to the cylinder head and heater radiator unit.
    2. Install the hose clamp.
  6. INSTALL FUEL TUBE 
  7. INSTALL FUEL DELIVERY PIPE (See  INSTALLATION  ) 
    Fig 4: Installing Intake Manifold
    G04484134Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL THROTTLE BODY (See  INSTALLATION   ) 
  9. INSTALL AIR CLEANER CAP (See  INSTALLATION  ) 
  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  11. ADD ENGINE COOLANT (See  COOLANT  ) 
  12. CHECK FOR ENGINE COOLANT LEAKAGE (See  COOLING SYSTEM  ) 
  13. CHECK FOR FUEL LEAKAGE (See  CHECK FOR FUEL LEAKAGE  ) 
  14. INSTALL NO. 1 ENGINE COVER (See  INSTALLATION  )