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Inspection Procedure

  1. PERFORM ACTIVE TEST BY INTELLIGENT TESTER (AICV VSV) 
    1. Turn the ignition switch ON and turn the intelligent tester ON.
    2. Select the following menu items: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / AICV VSV.
    3. Check the operation of the VSV when the VSV is operated by the intelligent tester.

      Standard 

      TESTER DISPLAY STATUS AND VOLTAGE REFERENCE

      Tester Operation Specified Condition
      VSV is ON Air from port E flows out through port F
      VSV is OFF Air from port E flows out through the air filter
      Fig 1: Checking VSV Operation
      G04484521Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go to step   4 

    NG: Go TO NEXT STEP. 

  2. INSPECT AICV VSV 
    1. Inspect the AICV VSV (See appropriate step(s) under ON-VEHICLE INSPECTION ).

    NG: REPLACE INTAKE AIR CONTROL VALVE ASSEMBLY 

    OK: Go TO NEXT STEP. 

  3. CHECK WIRE HARNESS (AICV VSV - ECM AND INTEGRATION RELAY) 
    1. Remove the EFI NO. 1 fuse from the engine room No. 1 relay block (see Fig 2).
    2. Check the EFI NO. 1 fuse.
    3. Reinstall the EFI NO. 1 fuse.
    4. Disconnect the B31 AICV VSV connector.
    5. Disconnect the A9 ECM connector.
    6. Remove the integration relay from the engine room No. 1 relay block.
    7. Disconnect the 1A integration relay connector.
    8. Measure the resistance of the wire harness side connectors.

      Standard resistance 

      CONNECTOR TERMINALS RESISTANCE REFERENCE AND CONDITION

      Tester Connection Specified Condition
      B31-2 - A9-4 Below 1 Ω
      B31-1 - 1A-4 Below 1 Ω
      B31-2 or A9-4 - Body ground Below 10 kΩ or higher
      B31-1 or 1A-4 - Body ground Below 10 kΩ or higher
      Fig 2: Identifying Engine Room No. 1 Relay Block, B31 & A9 Connector Terminals
      G04484522Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Reconnect the integration relay connector.
    10. Reinstall the integration relay.
    11. Reconnect the ECM connector.
    12. Reconnect the AICV VSV connector.

    NG: REPAIR OR REPLACE HARNESS AND CONNECTOR 

    OK: REPLACE ECM 

  4. CHECK VACUUM PIPING (HOSE AND INTAKE MANIFOLD, VACUUM TANK) 

    NG: REPAIR OR REPLACE VACUUM LEAKAGE POINT 

    OK: REPAIR COMPLETED