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Inspection Procedure

  1. READ VALUE OF INTELLIGENT TESTER 
    1. Connect the intelligent tester to the DLC3.
    2. Turn the ignition switch on (IG), and turn the intelligent tester main switch on.
    3. Check the DATA LIST for proper functioning of the cruise control main switch.
    Fig 1: Inspecting Cruise Control Main Switch
    G05005610Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    CC (ECM): 

    DATA LIST

    Tester Display Measurement Item/Range Normal Condition Diagnostic Note
    MAIN SW (MAIN) Main switch signal (Main CPU) / ON or OFF ON: Main switch ON (Pushed on) OFF: Main switch OFF (Pushed off) -
    CANCEL SW CANCEL switch signal / ON or OFF ON: CANCEL switch ON OFF: CANCEL switch OFF -
    SET/- SW -/SET switch signal / ON or OFF ON: -/SET switch ON OFF: -/SET switch OFF -
    RES/+ SW +/RES switch signal / ON or OFF ON: +/RES switch ON OFF: +/RES switch OFF -

    OK: 

    When cruise control main switch operation is performed, the result will be same as above. 

    Result: 

    RESULT REFERENCE

    Result Proceed to
    OK A
    NG (all items are defective) B
    NG (one to four items are defective) C

    A: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE  

    C: REPLACE CRUISE CONTROL MAIN SWITCH 

    B: Go to Next Step 

  2. INSPECT CRUISE CONTROL MAIN SWITCH 
    1. Disconnect the cruise control main switch connector.
      Fig 2: Inspecting Cruise Control Main Switch
      G04980038Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value (s) in the table below.

    Standard resistance 

    RESISTANCE SPECIFICATION

    Tester Connection Switch Condition Specified Condition
    1 (ECC) - 2 (R/N), 1 (ECC) - 3 (CCS) Neutral 10 kΩ or higher
    1 (ECC) - 3 (CCS) + (ACCEL)/RES (RESUME) 216 to 264 Ω
    1 (ECC) - 3 (CCS) - (COAST)/SET 567 to 693 Ω
    1 (ECC) - 3 (CCS) CANCEL 1,386 to 1,694 Ω
    1 (ECC) - 3 (CCS) Main Switch on Below 1 Ω
    1 (ECC) - 2 (R/N) Main Switch on and MODE Switch on Below 1 Ω

    NG: REPLACE CRUISE CONTROL MAIN SWITCH 

    OK: Go to Next Step 

  3. INSPECT SPIRAL CABLE 
    NOTE: The spiral cable is an important part of the SRS airbag system. Incorrect removal or installation of the spiral cable may prevent the airbag from deploying. Be sure to read the article shown in the brackets.

    HINT:

    Fig 3: Identifying D15 Spiral Cable Connector Terminals
    G05005554Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the spiral cable.
    2. Measure the resistance according to the value (s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Tester Connection Spiral Cable Position Specified Condition
      A-1 - D15-7 Center Below 1 Ω
      2.5 rotations to the left
      2.5 rotations to the right
      A-3 - D15-1 Center Below 1 Ω
      2.5 rotations to the left
      2.5 rotations to the right
      A-4 - D15-2 Center Below 1 Ω
      2.5 rotations to the left
      2.5 rotations to the right

      HINT:

      The spiral cable makes a maximum of approximately 5 rotations.

    NG: REPLACE SPIRAL CABLE 

    OK: Go to Next Step 

  4. CHECK WIRE HARNESS (SPIRAL CABLE - ECM) 
    1. Measure the resistance according to the value (s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Tester Connection Condition Specified Condition
      Spiral cable (D15-1) - CCS (D41-2) Always Below 1 Ω
      CCS (D41-2) - Body ground Always 10 kΩ or higher
      Spiral cable (D15-2) - E1 (B47-1) Always Below 1 Ω
      Spiral cable (D15-7) - Body ground Always 10 kΩ or higher
      Spiral cable (D15-7) - CCHG (D41-4) Always Below 1 Ω
      CCHG (D41-4) - Body ground Always 10 kΩ or higher
    Fig 4: Identifying Spiral Cable Connector Terminals
    G05005613Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to Next Step 

  5. CHECK WIRE HARNESS (SPIRAL CABLE - BODY GROUND) 
    1. Measure the resistance according to the value (s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Tester Connection Condition Specified Condition
      D15-2 - Body ground Always Below 1 Ω
    Fig 5: Identifying Spiral Cable Connector Terminals
    G05005614Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: REPLACE ECM