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Back Window Glass: Installation

  1. INSTALL BACK WINDOW GLASS STOPPER NO.2 
    1. Apply Primer G to the installation part of the stoppers.
      NOTE:
      • Allow the Primer G to dry for 3 minutes or more.
      • Throw away any leftover Primer G.
      • Do not apply too much Primer G.
    2. Install 2 new stoppers onto the back window glass as shown in the illustration.

      Specification 

      AREA MEASUREMENT CHART

      Area Measurement
      A 40.0 mm (1.575 in.)
      B 11.0 mm (0.433 in.)
      C 12.5 mm (0.492 in.)
      Fig 1: Installing Stoppers Onto Back Window Glass
      G05132598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL BACK WINDOW GLASS STOPPER NO.1 
    1. Install 2 new stoppers to the vehicle body as shown in the illustration.
      Fig 2: Installing Stoppers To Vehicle Body
      G05132569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL BACK WINDOW GLASS 
    1. Position the back window glass.
      1. Using a suction cup, place the back window glass in the correct position.
      2. Check that the entire contact surface of the back window glass rim is perfectly even.
      3. Place matchmarks over the back window glass and vehicle body on the locations indicated in the illustration.

        HINT:

        • Placing matchmarks is only necessary if the back window glass being installed is new. If it is reused back window glass, matchmarks should already be present.
        • When reusing the back window glass, check and correct the matchmark position.
        NOTE: Check that the stoppers are attached to the vehicle body correctly.
      4. Using a suction cup, remove the back window glass.
        Fig 3: Placing Matchmarks Of Back Window Glass
        G05132600Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a brush, apply Primer M to the exposed part of the vehicle body.
      NOTE:
      • Allow the Primer M to dry for 3 minutes or more.
      • Do not apply Primer M to the adhesive.
      • Throw away any leftover Primer M.
      • Do not apply too much Primer M.
        Fig 4: Applying Primer M To Exposed Part Of Vehicle Body
        G05132601Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a brush or sponge, apply Primer G to the contact surface of the back window glass.

      HINT:

      If Primer G is applied to an area other than that which is specified, wipe off the primer with white gasoline before it dries.

      NOTE:
      • Allow the Primer G to dry for 3 minutes or more.
      • Throw away any leftover Primer G.
      • Do not apply too much Primer G.
        Fig 5: Identifying Primer G Applying Area
        G05132602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Apply adhesive to the back window glass.

      Adhesive: 

      Part No. 08850-00801 or equivalent 

      1. Cut off the tip of the cartridge nozzle.

        HINT:

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage time frame 

        USAGE TIME FRAME REFERENCE

        Temperature Usage Time frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the back window glass as shown in the illustration.

        Specification 

        AREA MEASUREMENT CHART

        Area Measurement
        a 6.5 mm (0.256 in.)
        b 12.0 mm (0.472 in.)
        c 8.0 mm (0.315 in.)
        d 16.0 mm (0.635 in.)
        Fig 6: Applying Adhesive To Back Window Glass
        G05132603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the back window glass to the vehicle body.
      1. Using a suction cup, position the back window glass so that the matchmarks are aligned. Press it in gently along the rim.
      2. Lightly press the front surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.
        NOTE:
        • Check that the stoppers are attached to the vehicle body correctly.
        • Check that the vehicle body and back window glass have a small gap between them.
          Fig 7: Installing Back Window Glass To Vehicle Body
          G05132600Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Hold the back window glass in place securely with protective tape or equivalent until the adhesive hardens.
  4. INSTALL BACK WINDOW MOLDING OUTSIDE 
    1. Using a brush or sponge, apply Primer G to the contact surface of the back window glass.
      NOTE:
      • Allow the Primer G to dry for 3 minutes or more.
      • Throw away any leftover Primer G.
      • Do not apply too much Primer G.
    2. Install new back window molding outside before the adhesive dries.
      NOTE: Do not drive the vehicle for the amount of time written in the table below.

      Minimum time 

      TEMPERATURE REFERENCE

      Temperature Minimum time prior to driving vehicle
      35°C (95°F) 1 hour 30 minutes
      20°C (68°F) 5 hours
      5°C (41°F) 24 hours
  5. CHECK FOR LEAKS AND REPAIR 
    1. Conduct a leak test after the adhesive has completely hardened.
    2. Seal any leaks with auto glass sealer.
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