Section 8 (Engine Cooling System): Radiator: Disassembly

WARNING: This page is about a different car, the 2006 Toyota Land Cruiser. However, it is still accessible from the selected car via links, so may be relevant.

REMOVE SIDE SUPPORT
1. Remove the 4 nuts and 2 brackets.
2. Remove the 8 nuts and 2 side supports.
REMOVE DRAIN PLUG
1. Remove the drain plug.
2. Remove the O-ring.
UNCAULK LOCK PLATE
1. Install the claw to part A of the overhaul handle as shown.
  SST 09230-01010 (09231-01010, 09231-01030)
  
  Fig 2: Installing Claw To Part A Of Overhaul Handle
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. While squeezing the handle, adjust the stopper bolt so that dimension B is as specified below.
  Dimension B: 0.2 to 0.3 mm (0.008 to 0.012 in.)
3. Using SST to release the caulking, squeeze the handle until stopped by the stopper bolt.
  SST 09230-01010 (09231-01010, 09231-01030)
  
  Fig 3: Using SST To Release Caulking And Squeezing Handle Until Stopped By Stopper Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE TANK AND O-RING
1. Lightly tap the bracket of the radiator (or radiator hose inlet or outlet) with a plastic-faced hammer and remove the tank.
2. Remove the O-ring.