Charging System (1ZZ-FE): Generator: Disassembly

SST 09820-63010 (09820-06010, 09820-06020) 

HINT:

1. Hold SST 1-A with a torque wrench, then tighten SST 1-B counterclockwise to the specified torque.

   Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

   NOTE: Securely fix SST on the generator rotor shaft.
   Fig 1: Tightening SST 1-B

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Clamp SST 2 in a vise.
3. Insert SST 1 -A and B into SST 2, then attach the pulley nut to SST 2.
   Fig 2: Clamping SST 2 In Vise

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.
   NOTE: To prevent damage to the rotor shaft, do not loosen the pulley nut more than a half turn.
5. Remove the generator from SST 2.
   Fig 3: Turning SST 1-A

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Turn SST 1-B, then remove SST 1-A and B.
7. Remove the pulley nut, then remove the generator pulley.
   Fig 4: Removing Generator Pulley Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the nut, then remove the terminal insulator.
2. Remove the screw and nut, then remove the terminal plate.
3. Remove the 2 nuts, then remove the rear end cover.
4. Remove the generator brush cover from the generator brush holder.
5. Remove the 2 screws, then remove the generator brush holder.
6. Remove the generator plate seal from the generator rectifier end frame.

1. Remove the 3 screws, then remove the generator regulator.

1. Remove the 4 screws, then remove the generator holder with rectifier.

1. Remove the 4 terminal insulators from the generator rectifier end frame.
2. Remove the 4 nuts and generator cord clip.
3. Using SST, remove the generator rectifier end frame.

   SST 09286-46011 

   Fig 5: Removing Generator Rectifier End Frame

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the generator washer from the generator rotor.
2. Remove the generator rotor from the generator drive end frame.