Manual Transaxle Assembly: Installation

INSTALL TRANSVERSE ENGINE, ENGINE MOUNTING BRACKET
1. Install the engine mounting bracket RR and 3 bolts to the transaxle.
  Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
2. Install the engine mounting insulator RR and bolt to the engine mounting bracket RR.
  Torque: 87 N*m (888 kgf*cm, 64 ft.*lbf)
  
  Fig 1: Locating Transverse Engine Mounting Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSVERSE ENGINE, ENGINE MOUNTING BRACKET
1. Install the engine mounting bracket FR and 2 bolts to the transaxle.
  Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
2. Install the engine mounting insulator FR, bolt and nut to the engine mounting bracket FR.
  Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf)
  
  Fig 2: Locating Transverse Engine Mounting Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL MANUAL TRANSAXLE ASSEMBLY
1. Align the input shaft with the clutch disc and install the transaxle to the engine.
2. Install the 6 bolts.
  Torque: Bolt A 64 N*m (650 kgf*cm, 47 ft.*lbf)
  
  Bolt B 47 N*m (480 kgf*cm, 35 ft.*lbf)
  
  Bolt C 23 N*m (230 kgf*cm, 17 ft.*lbf)
  
  Fig 3: Locating Manual Transaxle Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSVERSE ENGINE, ENGINE MOUNTING BRACKET
1. Install the engine mounting bracket LH to the transaxle with the 3 bolts.
  Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf)
  
  Fig 4: Locating Transverse Engine Mounting Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSVERSE ENGINE, ENGINE MOUNTING INSULATOR
1. Install the engine mounting insulator LH with the 5 bolts and nut.
  Torque: Bolt A 52 N*m (530 kgf*cm, 38 ft.*lbf)
  
  Bolt B 80 N*m (816 kgf*cm, 59 ft.*lbf)
  
  Fig 5: Locating Transverse Engine Mounting Insulator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
SST 09670-00010
INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (See INSTALLATION )
INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (See INSTALLATION )
CONNECT RETURN TUBE SUB-ASSEMBLY (See INSTALLATION )
CONNECT PRESSURE FEED TUBE ASSEMBLY (See INSTALLATION )
CONNECT TIE ROD END SUB-ASSEMBLY LH (See INSTALLATION )
CONNECT TIE ROD END SUB-ASSEMBLY RH (See INSTALLATION )
INSTALL STARTER ASSEMBLY
1. Install the starter assembly and 2 bolts to the transaxle.
  Torque: 37 N*m (378 kgf*cm, 27 ft.*lbf)
2. Connect the starter connector.
3. Install the wire and nut to starter assembly.
  Torque: 9.8 N*m (100 kgf*cm, 87 ft.*lbf)
  
  Fig 6: Locating Starter Assembly And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
1. Connect the shift cable with the 2 clip from the bracket.
2. Connect the shift cable end of the shift cable with the 2 washer and 2 clip to the transaxle.
  
  Fig 7: Locating Shift Cable End Of Shift Cable
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT CLUTCH RELEASE CYLINDER ASSEMBLY
1. Install the release cylinder with the 5 bolts.
  Torque: Bolt A 25 N*m (250 kgf*cm, 19 ft.*lbf)
  
  Bolt B 12 N*m (120 kgf*cm, 9 ft.*lbf)
  
  Bolt C 5.0 N*m (51 kgf*cm, 44 in.*lbf)
  
  Fig 8: Locating Clutch Release Cylinder Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT CONNECTOR
1. Connect the back-up light switch connector.
  
  Fig 9: Locating Back-Up Light Switch Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. w/o ABS:
  Connect the speed sensor connector.
  
  Fig 10: Locating Speed Sensor Connector (W/O ABS)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT WIRE HARNESS
1. Install the 2 wire harness clamps to the transaxle with the 2 bolts.
  Torque: Bolt A 26 N*m (260 kgf*cm, 19 ft.*lbf)
  
  Bolt B 13 N*m (131 kgf*cm, 9 ft.*lbf)
  1. Connect the wire harness clamp.
    
    Fig 11: Locating Wire Harness
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 bolts and 2 ground cables.
  Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
  
  Fig 12: Locating Ground Cable
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BATTERY CARRIER
1. Install the battery carrier and 4 bolts.
  
  Fig 13: Locating Battery Carrier And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
INSTALL BATTERY TRAY
INSTALL BATTERY
INSTALL BATTERY CLAMP SUB-ASSEMBLY
Torque: Bolt 5.0 N*m (51 kgf*cm, 44 in.*lbf)

Nut 3.5 N*m (36 kgf*cm, 31 in.*lbf)
INSTALL AIR CLEANER ASSEMBLY
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
INSTALL CYLINDER HEAD COVER NO. 2
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
INSTALL HOOD SUB-ASSEMBLY
Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
INSPECT HOOD SUB-ASSEMBLY
ADJUST HOOD SUB-ASSEMBLY (See ADJUSTMENT )
ADD TRANSAXLE OIL (See INSTALLATION )
INSPECT TRANSAXLE OIL (See ON-VEHICLE INSPECTION )
INSTALL FRONT WHEELS
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
INSTALL STEERING COLUMN HOLE COVER SUB-ASSEMBLY NO. 1
CONNECT STEERING INTERMEDIATE SHAFT (See INSTALLATION )
PLACE FRONT WHEELS FACING STRAIGHT AHEAD
CENTER SPIRAL CABLE
STEERING WHEEL CENTER POINT
INSTALL EXHAUST PIPE ASSEMBLY
HINT:

(See INSTALLATION )
INSTALL ENGINE UNDER COVER LH
INSTALL ENGINE UNDER COVER RH
INSPECT FRONT WHEEL ALIGNMENT
HINT:

(See FRONT WHEEL ALIGNMENT )
CHECK ABS SPEED SENSOR SIGNAL
1. Anti-lock Brake System (See TEST MODE PROCEDURE )
2. Vehicle Stability Control System (See TEST MODE PROCEDURE )