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Knock Sensor, Intake Manifold: Installation

  1. INSTALL KNOCK CONTROL SENSOR 
    1. Install the knock control sensor with the bolt.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      NOTE: Make sure that the knock sensor is at the correct angle when installing.
    2. Connect the knock control sensor connector.
      Fig 1: Installing Knock Control Sensor With Bolt
      G05198437Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  2. INSTALL INTAKE MANIFOLD 
    1. Install a new gasket onto the intake manifold.
    2. Install the intake manifold with the 5 bolts and 2 nuts.

      Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

      Fig 2: Installing Intake Manifold With Bolts And Nuts
      G05198434Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    3. Connect the engine wire harness to the relay block.
    4. Install the nut shown in the illustration.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    5. Connect the 3 connectors.
      Fig 3: Connecting Engine Wire Harness To Relay Block
      G05198433Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    6. Install the harness clamp bracket with the bolt.

      Torque: 8.2 N*m (84 kgf*cm, 73 in.*lbf) 

    7. Engage the wire harness clamp.
    8. Connect the compressor magnetic clutch connector. (w/AIR CONDITIONING)
    9. Engage the engine wire harness clamp.
    10. Connect the VSV connector.
      Fig 4: Disengaging Engine Wire Harness Clamp
      G05198432Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    11. Connect the ventilation hose No. 3.
      Fig 5: Connecting Ventilation Hose
      G05198431Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    12. Connect the water by-pass hose No. 2.
      Fig 6: Connecting Water By-Pass Hose
      G05198430Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    13. Install the clamp bracket with the bolt.

      Torque: 19 N*m (194 kgf*cm, 14 in.*lbf) 

      Fig 7: Installing Clamp Bracket With Bolt
      G05198429Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    14. Connect the vacuum hose.
      Fig 8: Connecting Vacuum Hose
      G05198428Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    15. Connect the fuel vapor feed hose to the VSV.
  3. CONNECT FUEL HOSE  (See INSTALLATION )
  4. CONNECT FUEL HOSE NO.2  (See INSTALLATION )
  5. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY  (See INSTALLATION  )
  6. INSTALL INTAKE AIR CONNECTOR  (See INSTALLATION  )
  7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf) 

  8. ADD ENGINE COOLANT  (See REPLACEMENT )
  9. CHECK FOR ENGINE COOLANT LEAKAGE  (See ON-VEHICLE INSPECTION )
  10. CHECK FOR FUEL LEAKAGE 
  11. INSTALL ENGINE UNDER COVER SUB-ASSEMBLY NO.1 (for 4WD and Pre-Runner) 
    Fig 9: Connecting Fuel Vapor Feed Hose To VSV
    G05198427Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.