Service Data
for 0.8 kW
1NZ-FE STARTING - SERVICE DATA (FOR 038 kW)
| Starter assembly | Standard current | 90 A or less at 11.5 V |
| Starter relay | Standard resistance 3-5 |
Below 1 ohms (when battery voltage applied to terminals 1 and 2) |
| 10 k ohms or higher | ||
| ACC cut relay | Standard resistance 3-4 |
Below 1 ohms |
| 10 k ohms or higher (when battery voltage applied to terminals 1 and 2) | ||
| Standard resistance 3-5 |
Below 1 ohms (when battery voltage applied to terminals 1 and 2) | |
| 10 k ohms or higher | ||
| AM2 fuse | Standard resistance 1-2 |
Below 1 ohms |
| IG2 relay | Standard resistance B1-C1 |
Below 1 ohms |
| Standard resistance B4-C1 |
10 k ohms or higher | |
| Below 1 ohms (Apply battery voltage between terminals B2 and B3) | ||
| Ignition relay | Standard resistance 3-5 |
Below 1 ohms (when battery voltage applied to terminals 1 and 2) |
| 10 k ohms or higher | ||
| Ignition or starter switch assembly. | Standard resistance Between all terminals |
10 k ohms or higher (LOCK) |
| Standard resistance 2-4 |
Below 1 ohms (ACC) | |
| Standard resistance 1-2-4 |
Below 1 ohms (ON) | |
| Standard resistance 5-6 |
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| Standard resistance 1-3-4 |
Below 1 ohms (START) | |
| Standard resistance 5-6-7 |
||
| Starter armature assembly resistance | Segments | Below 1 ohms |
| Commutator - Armature coil | 10k ohms or higher | |
| Starter armature assembly commutator circumference runout | Maximum runout | 0.05 mm (0.0020 in.) |
| Starter armature assembly commutator diameter | Standard diameter | 28.0 mm (1.1024 in.) |
| Minimum diameter | 27.0 mm (1.0630 in.) | |
| Starter armature assembly undercut portion | Standard undercut depth | 0.6 mm (0.0236 in.) |
| Minimum undercut depth | 0.2 mm (0.0079 in.) | |
| Starter yoke assembly resistance | Terminal C - Field coil brush lead | Below 1 ohms |
| Brush lead - starter yoke | 10 k ohms or higher | |
| Brush length | Standard length | 14 mm (0.5511 in.) |
| Minimum length | 9 mm (0.3543 in.) | |
| Starter brush holder assembly resistance | Standard resistance | 10k ohms or higher |
| Magnet starter switch assembly resistance | Terminal C - Terminal 50 | Below 1 ohms |
| Terminal 50 - Magnet starter switch assembly | Below 2 ohms |
for 1.6 kW
1NZ-FE STARTING - SERVICE DATA (FOR 1.6 kW)
| Starter assembly | Standard current | 90 A or less at 11.5 V |
| Starter relay | Standard resistance 3-5 |
Below 1 ohms (when battery voltage applied to terminals 1 and 2) |
| 10 k ohms or higher | ||
| ACC cut relay | Standard resistance 3-4 |
Below 1 ohms |
| 10 k ohms or higher (when battery voltage applied to terminals 1 and 2) | ||
| Standard resistance 3-5 |
Below 1 ohms (when battery voltage applied to terminals 1 and 2) | |
| 10 k ohms or higher | ||
| AM2 fuse | Standard resistance 1-2 |
Below 1 ohms |
| IG2 relay | Standard resistance B1-C1 |
Below 1 ohms |
| Standard resistance B1-B4 |
10 k ohms or higher | |
| Standard resistance B4-C1 |
10 k ohms or higher | |
| Standard resistance B2-B3 |
Below 1 ohms | |
| Standard resistance B1-B4 |
Below 1 ohms (Apply battery voltage between terminals B2 and B3) | |
| Standard resistance B4-C1 |
Below 1 ohms (Apply battery voltage between terminals B2 and B3) | |
| Standard resistance 3-5 |
Below 1 ohms (when battery voltage applied to terminals 1 and 2) | |
| 10 k ohms or higher | ||
| Ignition or starter switch assembly. | Standard resistance Between all terminals |
10 k ohms or higher (LOCK) |
| Standard resistance 2-4 |
Below 1 ohms (ACC) | |
| Standard resistance 1-2-4 |
Below 1 ohms (ON) | |
| Standard resistance 5-6 |
||
| Standard resistance 1-3-4 |
Below 1 ohms (START) | |
| Standard resistance 5-6-7 |
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| Starter armature assembly resistance | Segments | 1 k ohms or lower |
| Commutator - Armature coil | 10 k ohms or higher | |
| Starter armature assembly commutator length | Standard length | 3.1 mm (0.122 in.) |
| Maximum length | 3.8 mm (0.150 in.) | |
| Starter commutator end frame assembly brush length | Standard length | 9.0 mm (0.354 in.) |
| Maximum length | 4.0 mm (0.158 in.) | |
| Starter commutator end frame assembly | Standard resistance | 10 k ohms or higher |
| Terminal C - Terminal 50 | 1 ohms or lower | |
| Magnet switch body resistance | Terminal 50 - Magnet switch body | 1 ohms or lower |