Inspection Procedure
- CHECK CRANKING
- When starting the engine, check whether the starter motor starts.
OK : CHECK FOR INTERMITTENT PROBLEMS (See CHECK FOR INTERMITTENT PROBLEMS )
NG: Go to next step
- READ VALUE OF TECHSTREAM (STA SIGNAL)
- Connect Techstream to the DLC3.
- Turn the ignition switch on (IG).
- Turn the tester on.
- Select the following menu items: Powertrain / Engine / Data List / All Data / Starter Signal. Read the values.
- Check the result when the ignition switch is turned on (IG) and when the engine is started.
Standard
IGNITION SWITCH POSITION CHARTDisplay (STARTER SIG) Ignition Switch Position OFF ON ON START OK: Go to step 7
NG: Go to next step
- INSPECT ECM (STSW VOLTAGE)
- Disconnect the A55 ECM Connector.
- Measure the voltage between the terminal of the ECM connector and body ground while cranking the engine.
Standard voltage
TESTER CONNECTION SPECIFIED CONDITION CHARTTester Connection Specified Condition STSW (A55-14) - Body ground 9 to 14 V - Reconnect the ECM connector.
NG: Go to step 11
OK: Go to next step
- INSPECT ECM (STAR VOLTAGE)
- Remove the ST CUT relay from the engine room R/B.
- Measure the voltage between the terminal of the engine room R/B and body ground while cranking the engine.
Standard voltage
TESTER CONNECTION SPECIFIED CONDITION CHARTTester Connection Specified Condition ST CUT relay (3) - Body ground 9 to 14 V - Reinstall the ST CUT relay.
NG: Go to step 8
OK: Go to next step
- INSPECT ST CUT RELAY
- Remove the ST CUT relay from the engine room R/B.
- Measure the resistance between the terminals.
Standard resistance
TESTER CONNECTION SPECIFIED CONDITION CHARTTester Connection Specified Condition 3 - 5 10 kΩ or higher 3 - 5 Below 1 Ω (Battery voltage applied to terminals 1 and 2) - Reinstall the ST CUT relay.
NG: REPLACE ST CUT RELAY
OK: Go to next step
- INSPECT PARK/NEUTRAL SWITCH ASSEMBLY
- Inspect the Park / Neutral Position (PNP) switch.
- Disconnect the switch connector.
- Measure the resistance according to the value(s) in the table below.
Standard resistance
TESTER CONNECTION SPECIFIED CONDITION CHARTGear Selector Lever Position Tester Connection Specified Condition P 4 - 9 Below 1 Ω N 4 - 9 Below 1 Ω - Reconnect the PNP switch connector.
NG: REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY (See PARK / NEUTRAL POSITION SWITCH )
OK : CHECK HARNESS AND CONNECTOR
- Inspect the Park / Neutral Position (PNP) switch.
- INSPECT STARTER RELAY
- Remove the ST relay from the engine room R/B.
- Measure the resistance between the terminals.
Standard resistance
TESTER CONNECTION SPECIFIED CONDITION CHARTTester Connection Specified Condition 3 - 5 10 kΩ or higher 3 - 5 Below 1 Ω (Battery voltage applied to terminals 1 and 2) - Reinstall the ST relay.
NG: REPLACE STARTER RELAY
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (PARK / NEUTRAL POSITION SWITCH - STARTER RELAY)
- Disconnect the park/neutral position switch connector.
- Remove the ST relay from the engine room R/B.
- Measure the resistance between the terminals.
Standard resistance (Check for open)
TESTER CONNECTION SPECIFIED CONDITION CHARTTester Connection Specified Condition B13-9 - ST relay terminal (1) Below 1 Ω Standard resistance (Check for open)
TESTER CONNECTION SPECIFIED CONDITION CHARTTester Connection Specified Condition B13-9 or ST relay terminal (1) - Body ground 10 kΩ or higher - Reinstall the ST relay.
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
OK: Go to next step
- INSPECT ENGINE ROOM RELAY BLOCK (STARTER RELAY VOLTAGE)
- Remove the ST relay from the engine room R/B.
- Measure the voltage between the terminal of the engine room R/B and body ground.
Standard voltage
TESTER CONNECTION SPECIFIED CONDITION CHARTTester Connection Specified Condition ST relay (1) - Body ground 9 to 14 V
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- INSPECT STARTER ASSEMBLY
NG: REPAIR OR REPLACE STARTER ASSEMBLY
OK : REPAIR OR REPLACE HARNESS OR CONNECTOR (STARTER RELAY - STARTER, STARTER - BATTERY)
- CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - ECM)
- Disconnect the main body ECU connector.
- Disconnect the ECM connector.
- Measure the resistance between the terminals.
Standard resistance (Check for open)
TESTER CONNECTION SPECIFIED CONDITION CHARTTester Connection Specified Condition STSW (D44-39) - STSW (A55-14) Below 1 Ω Standard resistance (Check for short)
TESTER CONNECTION SPECIFIED CONDITION CHARTTester Connection Specified Condition STSW (D44-39) or STSW (A55-14) - Body ground 10 kΩ or higher - Reconnect the main body ECU connector.
- Reconnect the ECM connector.
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
OK: Go to SMART KEY SYSTEM (See SMART KEY SYSTEM )