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Inspection Procedure

  1. READ VALUE OF TECHSTREAM 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to the ON position.
    3. Turn Techstream main switch on.
    4. Select the following menu items: Powertrain / Cruise Control / Data List.
    5. Check the Data List for proper functioning of the cruise control main switch.
    Fig 1: Checking Cruise Control Switch
    G04830993Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    CCS (ECM): Cruise Control 

    CCS (ECM) DATA LIST

    Item Measurement Item / Display (Range) Normal Condition Diagnostic Note
    CCS MAIN SW (M-CPU) Main SW signal (Main CPU) / ON or OFF ON: Main SW ON (Pushed on)
    OFF: Main SW OFF (Pushed off)
    -
    CANCEL SW CANCEL SW signal / ON or OFF ON: CANCEL SW ON
    OFF: CANCEL SW OFF
    -
    SET/COAST SW SET/COAST SW signal / ON or OFF ON: - (COAST)/SET SW ON
    OFF: - (COAST)/SET SW OFF
    -
    RES/ACC SW RES/ACC SW signal / ON or OFF ON: + (ACCEL)/RES SW ON
    OFF: + (ACCEL)/RES SW OFF
    -

    OK: 

    When the cruise control main switch is operated, the normal conditions listed above are shown on the display. 

    Result 

    RESULT CHART

    Result Proceed to
    OK A
    NG (All items are defective.) B
    NG (One to four items are defective.) C

    A: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE 

    B: GO TO NEXT STEP 

    C: REPLACE SPIRAL CABLE 

  2. INSPECT CRUISE CONTROL MAIN SWITCH ASSEMBLY 
    1. Disconnect the cruise control main switch connector.
    2. Measure the resistance according to the value(s) in the table below.

      OK 

      RESISTANCE SPECIFICATION

      Tester connection Switch position Specified condition
      A-2 - A-3 Neutral ∞ (No continuity)
      A-2 - A-3 CRUISE ON-OFF 0 Ω (Continuity)
      A-2 - A-3 RES/ACC 210 to 270 Ω
      A-2 - A-3 SET/COAST 560 to 700 Ω
      A-2 - A-3 CANCEL 1,380 to 1,700 Ω
      Fig 2: Inspecting Cruise Control Main Switch Assembly
      G05195927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK : GO TO NEXT STEP 

    NG: REPLACE CRUISE CONTROL MAIN SWITCH ASSEMBLY 

  3. INSPECT SPIRAL CABLE 
    NOTE: The spiral cable is an important part of the SRS airbag system. Incorrect removal or installation of the spiral cable may prevent the airbag from deploying. Be sure to refer to the following references for additional information.

    HINT:

    1. Remove the spiral cable.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Tester Connection Spiral Cable Position Specified Condition
      A-2 - C13-2 Center Below 1 Ω
      2.5 rotations to the left
      2.5 rotations to the right
      A-3 - C13-3 Center Below 1 Ω
      2.5 rotations to the left
      2.5 rotations to the right

      HINT:

      The spiral cable makes a maximum of approximately 5 rotations.

      Fig 3: Inspecting Spiral Cable Assembly
      G05236826Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK : GO TO NEXT STEP 

    NG: REPLACE SPIRAL CABLE 

  4. CHECK HARNESS AND CONNECTOR (SPIRAL CABLE - ECM) 
    1. Disconnect the ECM connector.
      Fig 4: Identifying Spiral Cable Harness Connector Terminals (Front View)
      G05236827Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Resistance 

      RESISTANCE SPECIFICATION

      Tester connection Condition Specified condition
      Spiral cable (C13-2) - CCS (E5-24) Always Below 1 Ω
      CCS (E5-24) - Body ground Always 10 kΩ or higher
      Spiral cable (C13-2) -Body ground Always Below 1 Ω
      Fig 5: Identifying ECM Connectors E5 And E5-24 Terminals
      G05236828Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK : REPLACE ECM 

    NG: REPAIR OR REPLACE HARNESS AND CONNECTOR