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Knock Sensor, Intake Manifold: Installation

  1. INSTALL KNOCK SENSOR 
    1. Install the sensor with the nut.

      Torque: 20 N*m (205 kgf*cm, 15 ft.*lbf) 

      NOTE: Make sure that the knock sensor is in the correct position.
      Fig 1: Identifying Knock Sensor Nut
      G05183851Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the sensor connector.
  2. INSTALL INTAKE MANIFOLD INSULATOR 
    1. Install the intake manifold insulator onto the cylinder block.
      Fig 2: Identifying Intake Manifold Insulator
      G05183852Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL INTAKE MANIFOLD 
    1. Install a new gasket into the intake manifold.
      Fig 3: Identifying Intake Manifold Gasket
      G04973396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the intake manifold with the 5 bolts and 2 nuts.

      Torque: 30 N*m (305 kgf*cm, 22 ft.*lbf) 

      Fig 4: Identifying Intake Manifold Bolts And Nuts
      G05183854Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Fit the union to check valve hose into the vacuum hose clamp.
    4. Install the wire harness clamp.
    5. Connect the camshaft timing oil control valve connector.
    6. Connect the union to check valve hose to the brake booster.
  4. CONNECT HEATER WATER OUTLET HOSE 
    1. Install the heater water outlet hose to the water bypass pipe and heater radiator unit.
  5. CONNECT HEATER WATER INLET HOSE 
    1. Install the heater water inlet hose to the cylinder head and heater radiator unit.
    2. Install the hose clamp.
  6. INSTALL FUEL TUBE 
  7. INSTALL FUEL DELIVERY PIPE  (See INSTALLATION )
  8. INSTALL THROTTLE BODY  (See INSTALLATION  )
  9. INSTALL AIR CLEANER CAP  (See INSTALLATION  )
  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  11. ADD ENGINE COOLANT  (See REPLACEMENT )
  12. CHECK FOR ENGINE COOLANT LEAKAGE  (See ON-VEHICLE INSPECTION )
  13. CHECK FOR FUEL LEAKAGE  (See INSTALLATION )
  14. INSTALL NO. 1 ENGINE COVER  (See INSTALLATION  )