Steering Column Assembly: Reassembly

NOTE: When using a vise, do not overtighten it.

INSTALL STEERING LOCK ACTUATOR ASSEMBLY (w/ Smart Key System)
1. Secure the steering column assembly in a vise.
2. Temporarily install the steering lock actuator assembly to the steering column assembly with a new tapered-head bolt.
  NOTE: Be sure to use a new tapered-head bolt.
  
  Fig 1: Checking Steering Lock Mechanism (Key Inserted)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Tighten the tapered-head bolt until the bolt heads break off.
Fig 2: Identifying Tapered-Head Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL UNLOCK WARNING SWITCH ASSEMBLY (w/o Smart Key System)
1. Attach the 2 claws to install the unlock warning switch onto the steering column upper bracket.
  HINT:
  
  Slide the unlock warning switch in the direction shown by the arrow in the illustration to install it.
  
  Fig 3: Sliding Unlock Warning Switch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL IGNITION SWITCH LOCK CYLINDER ASSEMBLY (w/o Smart Key System)
1. Make sure that the ignition switch lock cylinder assembly is in the ACC position.
2. Install the ignition switch lock cylinder assembly to the steering lock sub-assembly.
3. Make sure that the ignition switch lock cylinder assembly is securely installed.
Fig 4: Installing Ignition Switch Lock Cylinder Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SOLENOID WIRE (for Automatic Transaxle without Smart Key System)
1. Install the solenoid wire to the steering column upper bracket.
Fig 5: Identifying Solenoid Wire
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL KEY INTERLOCK SOLENOID (for Automatic Transaxle without Smart Key System)
1. Connect the solenoid wire connector to the key interlock solenoid.
  
  Fig 6: Locating Solenoid Wire Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the key interlock solenoid to the steering column upper bracket with the 2 screws.
Fig 7: Identifying Steering Column Upper Bracket Screws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL IGNITION OR STARTER SWITCH ASSEMBLY (for Manual Transaxle)
1. Install the ignition or starter switch assembly to the steering column upper bracket with the 2 screws.
Fig 8: Identifying Ignition Or Starter Switch Assembly Mounting Screws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL IGNITION OR STARTER SWITCH ASSEMBLY (for Automatic Transaxle without Smart Key System)
1. Install the ignition or starter switch assembly to the steering column upper bracket with the 2 screws.
  
  Fig 9: Identifying Ignition Or Starter Switch Assembly Mounting Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the solenoid wire connector to the ignition or starter switch assembly.
  
  Fig 10: Identifying Solenoid Wire Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Make sure that the solenoid wire runs securely through the gap of the steering column upper bracket as shown in the illustration.
INSPECT STEERING LOCK OPERATION (w/o Smart Key System) (See INSPECTION )
INSTALL STEERING COLUMN UPPER WITH SWITCH BRACKET ASSEMBLY (w/o Smart Key System)

Fig 11: Identifying Solenoid Wire Routing
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Secure the steering column assembly in a vise.
2. Temporarily install the steering column upper with switch bracket assembly to the steering column assembly with a new tapered-head bolt.
  NOTE: Be sure to use a new tapered-head bolt.
3. Tighten the tapered-head bolt until the bolt heads break off.
Fig 12: Identifying Tapered-Head Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002