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Inspection Procedure

NOTE: When replacing the brake actuator assembly, perform zero point calibration (See CALIBRATION ).
  1. CHECK CAN COMMUNICATION SYSTEM 
    1. Check if a CAN communication system DTC is output (See DTC CHECK / CLEAR ).

    Result 

    RESULT CHART

    Result Proceed to
    DTC is not output A
    DTC is output B

    B: INSPECT CAN COMMUNICATION SYSTEM  (See DIAGNOSTIC TROUBLE CODE CHART )

    A: Go to next step 

  2. INSPECT DLC3 
    1. Turn the ignition switch to ON.
    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Switch Condition Specified Condition
      E11-13 (TC) - E11-4 (CG) Ignition switch ON 11 to 14 V
    Fig 1: Identifying DLC3 Connector Terminals
    G06013877Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Result 

    RESULT CHART

    Result Proceed to
    NG A
    OK B

    B:  GO TO STEP  5

    A: Go to next step 

  3. CHECK HARNESS AND CONNECTOR (TC of DLC3 - ECM) 
    1. Turn the ignition switch off.
    2. Disconnect the ECM connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Condition Specified Condition
      E11-13 (TC) - A50-27 (TC) Always Below 1 Ω
      E11-13 (TC) - Body ground Always 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 2: Identifying DLC3 And ECM Connector Terminals
    G06013878Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go to next step 

  4. CHECK HARNESS AND CONNECTOR (CG of DLC3 - BODY GROUND) 
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Condition Specified Condition
      E11-4 (CG) - Body ground Always Below 1 Ω

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 3: Identifying DLC3 Connector Terminals
    G06013879Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go to next step 

  5. CHECK ECM (TC of DLC3 INPUT) 
    1. Turn the ignition switch off.
    2. Reconnect the ECM connector.
    3. Using SST, connect terminals TC and CG of the DLC3.

      SST 09843-18040 

    4. Turn the ignition switch to ON.
    5. Check that the check engine warning light is blinking.
      Fig 4: Identifying DLC3 Connector Terminals
      G06013877Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Result 

      RESULT CHART

      Result Proceed to
      Check engine warning light is blinking A
      Check engine warning light is not blinking B

      HINT:

      If troubleshooting has been carried out according to the Problem Symptoms Table, refer back to the table and proceed to the next step before replacing the part (See PROBLEM SYMPTOMS TABLE ).

    B: REPAIR OR REPLACE WIRE HARNESS OR ECM (TC of ECM CIRCUIT) 

    A: REPLACE BRAKE ACTUATOR ASSEMBLY  (See REMOVAL )