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DTC C1258/58 Transfer 4WD Position Switch Circuit; DTC C1282/82 Center Differential Lock Position Switch Malfunction (Test Mode DTC): Procedure

  1. INSPECT SKID CONTROL ECU (EXI4 TERMINAL VOLTAGE) 
    1. Disconnect the skid control ECU connector.
    2. Turn the ignition switch to ON.
    3. Measure the voltage.
      Standard voltage:

      Tester Connection Transfer Condition Specified Condition
      A4-27 (EXI) - Body ground L4 Below 1.5 V
      A4-27 (EXI) - Body ground Other than above 8 to 14 V

      NG: INSPECT TRANSFER INDICATOR SWITCH (for L4 POSITION) 

  2. PERFORM TEST MODE INSPECTION (SIGNAL CHECK) 
    1. Check if the test mode DTC (C1283/83) is detected.
      Result:

      Result Proceed to
      Test mode DTC (C1283/83) not output A
      Test mode DTC (C1283/83) output B

      B: REPAIR TRANSFER INDICATOR SWITCH CIRCUIT (for L4 POSITION) 

    2. A/T:
      1. Move the transfer high and low shift lever to the H2, H4, and L4 ranges, and measure the voltages in each range.

        Standard voltage 

        VOLTAGE SPECIFICATION - A/T

        Tester Connection Transfer Range Specified Condition
        A4-27 (EXI) - Body ground H2 8 to 14 V
        A4-27 (EXI) - Body ground H4, L4 Below 1.5 V
  3. RECONFIRM DTC 
    1. Clear the DTC.
    2. Check if the same DTC is recorded.

      Result: 

      RESISTANCE SPECIFICATION

      Result Proceed to
      DTC output A
      DTC not output B

    A: REPLACE MASTER CYLINDER SOLENOID 

    B: END 

  4. INSPECT TRANSFER INDICATOR SWITCH (for L4 POSITION) 
      Fig 1: Identifying Transfer Indicator Switch Connector Terminal
      G05112316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the transfer indicator switch (for L4 position) connector.
    2. Remove the transfer indicator switch (for L4 position).
    3. Measure the resistance.

      Standard resistance: 

      RESULT CHART

      Tester Connection Switch Position Specified Condition
      1 - 2 Pushed Below 1 Ω
      1 - 2 Free 10 kΩ or higher

    NG: REPLACE TRANSFER INDICATOR SWITCH (for L4 POSITION) 

  5. CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - TRANSFER INDICATOR SWITCH) 
    1. Disconnect the transfer indicator switch (4WD position) connector.
    2. Fig 2: Checking Harness And Connector (1 of 2)
      G05112312Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 3: Checking Harness And Connector (2 of 2)
      G05112314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the transfer indicator switch (for L4 position) connector.
    4. Measure the resistance.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Tester Connection Specified Condition
      A4-27 (EXI) - B40-1 Below 1 Ω
      A4-27 (EXI) - Body ground 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

  6. CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - ECM) 
      Fig 4: Checking Harness And Connector (Skid Control ECU - ECM)
      G05112322Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the skid control ECU connector.
    2. Disconnect the ECM connector.
    3. Measure the resistance.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Tester Connection Specified Condition
      A4-27 (EXI) - B3-13 (L4) Below 1 Ω
      A4-27 (EXI) - Body ground 10 kΩ or higher
      B3-13 (L4) - Body ground 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: REPLACE MASTER CYLINDER SOLENOID 

  7. CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - FOUR WHEEL DRIVE CONTROL ECU) 
    1. Disconnect the skid control ECU connector.
    2. Fig 5: Identifying Skid Control ECU Connector And 4WD Control ECU Connector
      G05579855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the 4WD control ECU connector.
    4. Measure the resistance.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Tester Connection Specified Condition
      A4-27 (EXI) - B4-8 (ADD) Below 1 Ω
      A4-27 (EXI) - Body ground 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  8. REPLACE FOUR WHEEL DRIVE CONTROL ECU 
    1. Replace the four wheel drive control ECU.
  9. RECONFIRM DTC 
    1. Clear the DTC (See DTC CHECK/CLEAR  ).
    2. Check if the same DTC is recorded (See DTC CHECK/CLEAR  ).

      Result 

      RESULT CHART

      Result Proceed to
      DTC output A
      DTC not output B

    B: END 

    A: REPLACE MASTER CYLINDER SOLENOID  (See DISASSEMBLY )

  10. INSPECT TRANSFER INDICATOR SWITCH (for CENTER DIFFERENTIAL LOCK POSITION) 
    1. Disconnect the transfer indicator switch (center differential lock position) connector.
    2. Fig 6: Identifying Transfer Indicator Switch (For Center Differential Lock Position)
      G05112316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the transfer indicator switch (center differential lock position).
    4. Measure the resistance.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Tester Connection Switch Position Specified Condition
      1-2 Pushed Below 1 Ω
      1-2 Released 10 kΩ or higher

    NG: REPLACE TRANSFER INDICATOR SWITCH (for CENTER DIFFERENTIAL LOCK POSITION)  (See DISASSEMBLY (VF4B) or DISASSEMBLY (VF2A) )

    OK: Go to next step 

  11. CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - TRANSFER INDICATOR SWITCH) 
    1. Disconnect the skid control ECU connector.
    2. Fig 7: Identifying Skid Control ECU Connector And Transfer Indicator Switch (Center Differential Lock Position) Connector
      G05579857Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the transfer indicator switch (center differential lock position) connector.
    4. Measure the resistance.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Tester Connection Specified Condition
      A4-27 (EXI) - B43-2 Below 1 Ω
      A4-27 (EXI) - Body ground 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  12. RECONFIRM DTC 
    1. Clear the DTC (See DTC CHECK/CLEAR  ).
    2. Check if the same DTC is recorded (See DTC CHECK/CLEAR  ).

      Result 

      RESULT CHART

      Result Proceed to
      DTC output A
      DTC not output B

    B: END 

    A: REPLACE MASTER CYLINDER SOLENOID  (See DISASSEMBLY )